Oct 22, 2026
There are more ways to measure how much a polysaccharides extraction machine increases production than just how much it can extract. Ultrasonic cell destruction, low-temperature processing, vacuum concentration, liquid recovery, and automatic control are all part of Bioland instrument's tools. This method helps manufacturers get more usable yield, cut down on batch cycles, protect compounds that are sensitive to temperature, and set up a repeatable process that can go from pilot testing to mass production.
Ultrasonic cavitation is used by the polysaccharides extraction machine to speed up mass transfer and free compounds inside plant cells. According to the manufacturer, the extraction rate is 50% to 500% higher with ultrasonic stages than with some traditional methods. Many of them reach the best extraction point in 24 to 40 minutes. temps between 40°C and 60°C are common for extraction. These temps also cut down on wasteful heat exposure and energy use. The actual performance is based on the material, the fluid, the particle size, and the confirmed working settings.
The polysaccharides extraction machine is not a separate tank for Bioland instrument; it is part of a whole process. Its engineering team can set up cleaning, vacuum concentration, liquid circulation, precipitation, and extraction for uses in mushrooms, goji berries, sweet potatoes, herbs, food, and pharmaceuticals. Customers can get help with real-world production problems before they place an order by looking at past projects that used mushroom polysaccharides, stevia, tea polyphenols, capsaicin, propolis, and natural colours.
The first thing that producers want to know is if they can get more target material from the same amount of input. A polysaccharides extraction machine makes it easier for the solvent to get into plant or fungal tissue. Instead of relying on heat and prolonged immersion, ultrasound causes quick physical changes that reveal compounds inside cells and make it easier for solvents to get through.
So, a good polysaccharides extraction machine can lower the amount of active material left in the spent solids while also making the extract more consistent. This is very helpful when the raw materials are expensive or change naturally. Higher usable recovery can lower the cost of feedstock per kilogram of finished concentrate, which can make the whole production line more profitable.
Ultrasonic waves make tiny bubbles in the liquid used for extraction. When they form and break apart, they cause localised stress, turbulence, and pressure changes that can bend or break cell structures. This mechanism in a polysaccharides extraction machine makes it easier for the solvent and soluble parts to come into contact with each other without having to use high temperatures alone.
The polysaccharides extraction machine can be set up to use water, ethanol, or another solvent that is approved by the process, depending on the compound that is being extracted. The temperature, particle size, solid-to-liquid ratio, ultrasound power, and separation time are all looked at at the same time. It is still important to do pilot tests because a thick Ganoderma material, a soft mushroom, and a sweet potato base do not all produce carbohydrates in the same way.
Long resting processes, uneven raw materials, and imperfect release of internal polysaccharides are some of the problems that a mushroom grinder may have to deal with. The polysaccharides extraction machine added controlled ultrasound and a 40–60°C working window to a Bioland instrument mushroom plant. The solution cut down on the time needed for the intensive extraction stage, kept the heat from being used for too long, and made the liquid easier to handle for filtration and concentration.
You can use the same idea for the process to get carbohydrates out of Ganoderma, shiitake, enoki, Tremella, sweet potatoes, and other plants. Instead of a set process, customers benefit from recipes that can be changed. The final settings are chosen by testing the material. This lets the production line deal with differences in target concentration, tissue hardness, and moisture.
The extraction tank is filled with raw materials before a set amount of water, ethanol, or another acceptable solvent is added. After the tested temperature, ultrasonic intensity, mixing, and extraction time are used by the polysaccharides extraction machine The liquid can be moved to a vacuum concentration tank through filters and pumps after it has been extracted.
Bioland instrument chooses the polysaccharides extraction machine based on the needs of the process, such as the size of the batches, the type of liquid, the thickness, the amount of evaporation, and the cleaning requirements. You can get it made of SUS304 or SUS316L stainless steel, with three layers of insulation, safe connections, CIP cleaning, and GMP-focused construction. This process-based selection keeps customers from buying too much capacity or getting a queue that isn't set up correctly.
In traditional hot extraction, the plant may need to be heated more than once and left to sit for a longer time. A polysaccharides extraction machine uses ultrasound to help solvents penetrate deeper, which lets many materials hit the best extraction point in as little as 24 to 40 minutes. When compared to some common methods, this can cut the time needed for extraction by more than two-thirds.
Shorter extraction isn't just a way to make things faster. A shorter cycle can empty the tank faster, make it possible to finish more batches per shift, and lower the need for heating. Keeping the temperature between 40°C and 60°C during extraction helps protect compounds that are easily damaged by too much heat, oxidation, or hydrolysis. This makes temperature control easier.
The leaves, stems, and roots of stevia plants release steviol glycosides slowly, which can be a problem for people who grow stevia. Bioland instrument can fix this mass-transfer problem by setting up a polysaccharides extraction machine base for controlled material flow and ultrasonic solvent contact. The system allows for faster extraction while lowering the need for long-term treatment at high temperatures.
The polysaccharides extraction machine can be set up to continuously feed, automatically discharge, filter, and concentrate by vacuum. Even though polysaccharides and steviol glycosides are not the same, the same engineering team can choose the right settings for the ultrasonic platform because it is flexible. In real life, this means that the stevia extraction line works better because the tools aren't scattered and take longer to send data or process it evenly.
Once the extraction is done, the right sequence of valves are opened, and the liquid is pumped to the concentration vessel. The vacuum in the polysaccharides extraction machine system is usually kept in the range needed for the process, which is usually between -0.05 and -0.09 MPa. The system vacuum for the BL-TN-C series is -0.085 MPa.
Secondary vapour goes through fans and condensers to turn into condensate. This can then be recovered as solvent and sent back to the extraction tank. As new concentrated liquid runs through the material bed, it breaks down any leftover soluble chemicals and then comes back to concentrate even more. With this closed-loop system, there are fewer transfers that need to be done by hand, less time spent waiting, and better use of solvents before the extract reaches its target specific gravity.
A company that processes chillies might need to get back capsaicin and chilli oleoresin without having to handle solvents in a slow and laborious way. A well-designed polysaccharides extraction machine platform can be changed to include solvent-compatible parts, as well as modules for reflux, concentration, and recovery. The customer gets a smaller work area and better control over the temperature, time, and flow of the liquid during extraction.
A base for a polysaccharides extraction machine can also be used for medicinal extraction, aromatic oils, amino acids, flavonoids, coffee alkaloids, caffeine, and tea polyphenols. Being able to do more than one thing at once is especially helpful for contract manufacturers who work with seasonal materials. To keep things from getting contaminated, when you switch between products, you should use tested cleaning methods, make sure the solvents are compatible, and use different recipes.
Batch variation is often caused by timing that is done by hand, uneven heating, discharge that isn't controlled, or concentration that isn't under control. An clever PLC system in a polysaccharides extraction machine can set the same temperature, extraction time, pump operation, pressure conditions, and release processes every time. Instead of making changes to each step based on their own experience, operators follow saved process recipes.
Online concentration tracking, automatic release, continuous feeding, continuous output, and controlled CIP cleaning are all options that can be added to make consistency even better. Production managers can set limits on what can be done and write down important parameters for quality control. This helps find variations and supports the way recording is usually done in the production of medicines, nutraceuticals, food, drinks, and cosmetics.
The ultrasonic system, extraction tank, tubular heater, evaporator, condenser, oil separator, oil receiver, liquid pump, metering vessel, storage tank, filter, vacuum pump, and electrical cabinet are some of the parts that make up a full polysaccharides extraction machine. At vapour outlets, demisters help keep entrainment under control while evaporation and concentration are happening.
In the polysaccharides extraction machine, the condensed solvent can be sent back down through the material layer from the top of the extraction vessel. This keeps the active solvent contact going until all the liquid parts are gone. The concentrated liquid keeps working its way up to the right density, and the right recovered solvent can be kept for the next cycle that has been tested and proven.
Because leaf origin, moisture, and particle size change from batch to batch, a tea producer may see changes in the amount of polyphenols in their tea. The PLC controls the polysaccharides extraction machine platform, which lets Bioland instrument create different recipes for flavonoids, amino acids, aromatic oils, volatile components, and polyphenols in tea. Temperature control and hoover focus help keep scent loss to a minimum.
Caffeine, other chemicals, flavour compounds, and liquid solids need to be processed in a controlled way during coffee extraction, which is a different task. The same engineering method can give stable results by changing the solvent ratio, extraction time, temperature, and concentration duty. Instead of making decisions by hand for each batch, the customer gets a tea or coffee extraction line that is based on a recipe.
Every polysaccharides extraction machine should be used with approved chemicals, trained workers, good ventilation, proper wiring, the right safety gear and pressure and vacuum limits that have been checked. Before starting a batch, operators should check the safety interlocks, seals, valves, pumps, cooling water, condensers, ultrasonic parts and pumps. For dangerous chemicals, electricity and plant safety may need to be set up in a way that is specific to the application.
Bioland instrument's polysaccharides extraction machine can be built with safety in mind according to CE standards, quality management based on ISO standards, GMP standards in mind, and food-process configurations that meet HACCP requirements. Contact parts made of SUS304 or SUS316L and CIP cleaning make sanitation easier. Scheduled preventative repair for seals, filters, pumps, vacuum parts and sound sensors helps keep the equipment's performance stable over its entire life.
Compounds that are weak, easily hydrolysed, or prone to oxidation can be changed by too much heat. Depending on the material, a polysaccharides extraction machine usually works best at a temperature range of 40 to 60°C. Ultrasound provides mechanical extraction energy, which means that high heat and a long process are no longer needed to transfer mass.
Lower temperatures for extraction can also lower the need for energy and make cooling easier before the next step of separation. Vacuum concentration is a separate, controlled step that lets the process engineer match the rate of evaporation with the needs of the product. This split between extraction and concentration helps keep industry output high while protecting the quality of the product.
The polysaccharides extraction machine makes it easier for solvents to reach target components without breaking down the whole raw material without control. If you choose the right particle size, ultrasonic strength, and extraction time, the liquid that comes out may have fewer unwanted solid materials and be easier to filter, separate, and clean.
You can connect a polysaccharides extraction machine to equipment for filtering, water precipitation, alcohol precipitation, percolation, concentration, crystallisation, or cleaning. As a result, customers get a recovery path that is built around the final product they need. This is important because a high crude-extract yield isn't worth much in the business world if the next steps in filtration take too long or there are too many losses during purification.
Because normal soaking doesn't always get into the fruit matrix, a goji processor may lose valuable polysaccharides. A custom polysaccharides extraction machine can prepare the material, extract the polysaccharides using controlled water, ultrasound, filtration, and vacuum concentration. The customer gets to get goji polysaccharide concentrate faster and more reliably, and the operating parameters are saved for use in future batches.
Another problem for people who make propolis is getting flavonoids and phenolic acids out of a sticky, variable feedstock in a good way. The polysaccharides extraction machine base can be changed to use ultrasonic waves to help extract ethanol, restore solvents, and concentrate the material. This solution cuts down on the amount of solvent that needs to be handled by hand and makes it easier to make propolis extract in a way that can be repeated.
Ultrasound is very flexible, so a base for a polysaccharides extraction machine can also be used to get flavonoids from ginkgo leaves, bamboo leaves, ginger, chrysanthemum, lotus leaves, onion skins, and medicinal plants. Larch, celery, mulberry leaves, Sophora buds, and other good plant sources can be used for ultrasound-assisted extraction of quercetin or its predecessors.
The system can be set up to handle orange-peel colour, anthocyanins, betalains, carotenoids, chlorophyll, or capsanthin. You can change the plant to make plant protein, wheat germ oil, soybean protein, peony seed oil, rose oil, peppermint oil, and other fragrant goods. Still, each use needs its own tested liquid, temperature, cleaning, and separate method.
Bioland instrument has different sizes of the polysaccharides extraction machine, including the BL-TN-C50L, 100L, 200L, 300L, and 500L. They say that they can evaporate 20, 50, 70, 100, and 200 kg/h, in that order. This range makes it easy for labs, pilot plants, and medium-sized manufacturers to choose the right capacity and then add to it later.
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Technology parameter |
|||||
|
Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
For the 50L, 100L, and 200L models, the motor has 2.7 kW of power. For the 300L and 500L models, it has 3.5 kW. The amount of steam used is listed as 25 to 250 kg/h, the jacket pressure as 0.09 to 0.3 MPa, and the evaporation temperature as 60 to 100°C. When plant steam is not available, thermal oil heating can be thought about.
Bioland instrument has helped with the processing of stevia, capsaicin, propolis, natural colours, mushroom polysaccharides, and goji polysaccharides. The polysaccharides extraction machine is chosen for each project by looking at the customer's material, the extract that is needed, the liquid, the daily capacity, the utilities that are accessible, the cleaning standards, and the concentration goal further down the line.
For example, a customer of a pigment might get good extraction results but lose anthocyanins because the heat isn't under control and the transfer is slow. Bioland instrument can set up a polysaccharides extraction machine platform with enclosed transfer, vacuum concentration, low-temperature ultrasound, and CIP cleaning. Not only is there a new tank, but there is also an organised process that is meant to cut down on unnecessary handling and quality difference.
To get the right polysaccharides extraction machine, you might need a certain vessel volume, explosion-proofing plan, heating method, filtration stage, control recipe, or plant layout. Bioland instrument can handle both OEM and ODM orders, such as custom-made tools and production lines that work together. When engineers talk about engineering, they talk about things like process flow, utility use, contact materials, automation, installation space, and future capacity needs.
It usually takes about 30 business days to make a customised polysaccharides extraction machine, but standard equipment is usually ready in 5–7 days. Final plans rely on the needs of the order and setup. There are choices for sea, train and air freight, so the supply plan can be tailored to the project's schedule, location, and installation goals.
Xi'an Bioland Instrument Co., Ltd. has been making tools for more than 15 years that can be used for distillation, reaction, separation, filtration, filtering, crystallisation, mixing, emulsification, and drying. Every project for a polysaccharides extraction machine benefits from having its own technical team, factory-direct pricing, CE and ISO certifications, and manufacturing standards that are focused on GMP and FDA.
A specialist sends photos or videos to the customer every week during production so they can see how things are going. After the job is done, Bioland instrument sends full review media and only ships the goods after getting permission. You can also set up a Factory Acceptance Test. The polysaccharides extraction machine comes with a one-year quality guarantee, upkeep for life, pre-sales planning, fitting help, and quick service after the sale.
When higher recovery, shorter cycles, stable control, and scalable downstream operations are built into one process, production goes up. To reach those goals, Bioland instrument's polysaccharides extraction machine uses a combination of vacuum concentration, low-temperature extraction, ultrasound, solvent recovery, automation, and clean construction. It's most useful when the working settings are checked against the customer's material and goal compounds.
The platform can help with many production problems, such as those caused by mushroom and goji polysaccharides, stevia, tea polyphenols, capsaicin, propolis, and natural colours. Customers can easily go from an idea for a process to a reliable product by using features like multiple capacities, OEM/ODM engineering, PLC control, CIP cleaning, documented manufacturing, FAT inspection, and lifetime maintenance.
Mushrooms, Ganoderma, goji berries, sweet potatoes, herbs, tea, coffee, stevia, propolis, pigments, and other botanical materials.
Many ultrasonic applications operate at 40–60°C, subject to process trials.
The polysaccharides extraction machine range includes 50L, 100L, 200L, 300L, and 500L models.
Yes. Water, ethanol, and other approved solvents can be considered with appropriate configurations.
Yes. Bioland supports OEM/ODM equipment, complete lines, PLC recipes, FAT, and application-specific engineering.
Do long cycles, low recovery, inconsistent concentration, or difficult filtration limit your output? Bioland Instrument can evaluate your raw material, target compound, solvent, daily capacity, utilities, and quality requirements before recommending a polysaccharides extraction machine. You receive more than equipment: the team develops an integrated process covering extraction, filtration, concentration, solvent recovery, automation, cleaning, and safe operation.
With over 15 years of engineering experience, factory-direct pricing, CE and ISO credentials, OEM/ODM capability, weekly production updates, FAT support, a one-year warranty, and lifetime maintenance, Bioland Instrument helps reduce project risk. Contact the team to discuss trials, technical parameters, plant layout, and a customized polysaccharides extraction machine solution. Email your material information and production target to info@biolandequip.com.
1. Chemat, F., Rombaut, N., Sicaire, A. G., et al. “Ultrasound Assisted Extraction of Food and Natural Products: Mechanisms, Techniques, Combinations, Protocols and Applications.” Ultrasonics Sonochemistry, 2017.
2. Chemat, F., Zill-e-Huma, and Khan, M. K. “Applications of Ultrasound in Food Technology: Processing, Preservation and Extraction.” Ultrasonics Sonochemistry, 2011.
3. Vinatoru, M. “An Overview of the Ultrasonically Assisted Extraction of Bioactive Principles from Herbs.” Ultrasonics Sonochemistry, 2001.
4. Tiwari, B. K. “Ultrasound: A Clean, Green Extraction Technology.” TrAC Trends in Analytical Chemistry, 2015.
5. Azmir, J., Zaidul, I. S. M., Rahman, M. M., et al. “Techniques for Extraction of Bioactive Compounds from Plant Materials: A Review.” Journal of Food Engineering, 2013.
6. Wang, L., and Weller, C. L. “Recent Advances in Extraction of Nutraceuticals from Plants.” Trends in Food Science & Technology, 2006.
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Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
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Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
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Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
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Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
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