glass filter reactor

Glass Filter Reactor | High-Performance Filtration & Reaction System 

The advanced glass filter reactor from XI'AN BIOLAND INSTRUMENT CO., LTD is a tank that can be used for reaction, crystallization, and solid-liquid filtration all in one. This equipment is made from high-quality Borosilicate Glass 3.3 and has been certified by ASTM E438 Type I Class A. It gets rid of the risks of material loss and cross-contamination in your production process. Our item has a built-in sand core filter plate that can be easily detached. It can reach vacuum levels of up to -0.098 MPa, which is very good for separation. It works well for peptide synthesis, API production, and crystallization processes where visual tracking is important because it can accurately measure temperatures from -80°C to 250°C (±0.1°C).

Product Description

The glass filter reactor, a commonly - used device in fields like chemistry and biology, integrates the functions of reaction and separation. It consists of a reaction vessel, a filtration unit, a stirring system, a heating - cooling system, feed and discharge ports, and pipelines. During operation, reactants are first introduced into the kettle. After thorough reaction with the assistance of stirring, the filtration unit is utilized to separate the solid - liquid mixture. This equipment is applied in various fields, including the fine - chemical industry (such as the synthesis of dyes and fragrances), the pharmaceutical industry (for drug synthesis and intermediate preparation), bio - engineering (like biological fermentation), and food - additive production (such as the production of preservatives and sweeteners).

Products feature

1. The whole stainless steel supporting frame, 4-6 necks on the reactor lid, such as distillation & reflux , liquid feeding , temp sensor , stirring & mixing , etc .
2. Glass reactor is made of G3.3 high borosilicate glass , with good chemical and physical properties .

3. Alloy steel mechanical seal,magnetic fluid seal, PTFE connector , to maintain a high precision seal in the working condition.
4. With PT100 sensor probe, high precision temperature measurement , small errors and high efficiency .
5.AC reducer motor, strong torsion , no noise , etc.
6.PTFE stirring paddle, suitable for low or high viscosity liquid stirring and mixing.

7.PTFE discharge valve, movable interface , discharging and flushing completely and quickly.
8.Can be according to customer requirements, such sand core filter , PH meter , Ex motor , Ex control box and Ex temp.

Why Choose Us?

15+ Years of Industry Expertise

We have a history of making chemical process equipment that works well, which helps you. We know what problems you're having because we've fixed them for people all over the world.

Complete Quality Certifications

They are approved by CE, ISO, UL, and SGS. Every unit meets GMP/FDA standards, so you can be sure of compliance from the start.

Customization That Fits Your Process

Your work flow is different. We offer full OEM/ODM services that are tailored to your needs, from the size of the vessels to the way they are stirred. It takes 30 business days to ship custom solutions and 5–7 days to ship basic models.

Transparent Production Tracking

You'll get picture or video updates once a week while the product is being made. Before shipping, we give you thorough screening tools. You can also come to our site for a Factory Acceptance Test (FAT).

Lifetime Support Commitment

In addition to our one-year guarantee, we offer maintenance help for life. Our senior engineers are quick to answer so that your business can keep running smoothly.

Factory-Direct Cost Advantage

Get rid of markups for middlemen. You can get lab-quality tools at reasonable prices, which cuts down on your R&D and pilot-scale investments by a large amount.

Technical Parameters

Application Fields

Biopharmaceutical & Peptide Synthesis

For your solid-phase peptide synthesis (SPPS) to work, you need to wash the glue many times without moving the materials. By screening in place, our reactor gets rid of the risk of peptide breakdown. Researchers who study thymic peptides and antibacterial peptides trust this method to give them high-quality results.

Fine Chemical Production

Crystal shape is important when making heat-sensitive intermediates. The jacketed glass filter reactor exactly controls the rate of crystallization and then separates the mother liquor right away to protect the quality of your product.

Botanical Extraction & Winterization

Our method is used by people who handle cannabis and hemp to remove wax at low temperatures. Keep the cold chain intact during filtration at -40°C or lower to stop lipids from dissolving again and make sure the concentrates are clean.

New Materials Synthesis

Preparing graphene oxide and making nanoparticles need places that are not reactive. Unlike stainless steel jars, our borosilicate design keeps metallic ions from getting inside and changing the properties of the material.

Chemical Intermediate Manufacturing

For complicated processes with many steps, combine reaction and filtering tools. Cut down on the size of your lab while increasing output by getting rid of transfer costs.

Quality Certification

Our manufacturing facility holds comprehensive international certifications ensuring your equipment meets global standards:

• CE Certification: European conformity for safety and environmental requirements
• ISO Quality Management: Systematic quality control throughout production
• UL Listing: North American safety standards compliance
• SGS Verification: Independent third-party quality inspection

All products are designed and manufactured following GMP guidelines, making them suitable for pharmaceutical and food-grade applications. Our explosion-proof configurations meet ATEX and IEC standards for hazardous environment operations.

FAQ

Q: What's the difference between a standard reactor and your filter reactor?

A: The integrated sand core filter eliminates the need to transfer slurry to separate filtration equipment. You save time, reduce yield loss, and minimize contamination risk – especially critical in GMP environments.

Q: Can I use this reactor under positive pressure?

A: Standard models handle atmospheric to 0.05 MPa positive pressure. For higher pressures, we provide armored versions with reinforced structures. Discuss your requirements with our engineers.

Q: How do I prevent the sand core from clogging?

A: Select appropriate G-grade porosity for your particle size. For routine maintenance, use reverse flushing with compatible solvents. Never scrub manually – use ultrasonic probes for stubborn organic residues.

Q: What stirring configuration suits highly viscous slurries?

A: We recommend high-torque variable frequency motors paired with anchor-style impellers. Frameless stirrers may stall under heavy loads. Share your viscosity data so we can specify correctly.

Q: How often should I replace PTFE seals?

A: With intensive solvent use, inspect monthly. PTFE experiences creep under pressure over time, potentially causing vacuum leaks. We supply replacement seal kits with installation guidance.

Q: Is cryogenic operation possible?

A: Yes, borosilicate glass handles temperatures down to -80°C. You'll need compatible heat transfer fluid in the jacket and must manage thermal shock carefully – avoid temperature changes exceeding 60°C per step.

Q: Do you provide installation support?

A: Absolutely. We offer detailed operational manuals, video tutorials, and remote technical support. For large systems, on-site commissioning is available.

Q: What's your delivery timeframe?

A: Standard configurations ship in 5-7 business days. Custom-engineered solutions typically require 30 business days. We provide production progress updates throughout.

Contact Us

Ready to optimize your filtration workflow with a glass filter reactor? Our technical team is here to design the perfect solution for your process. Reach us at info@biolandequip.com today.