With 50–100% more efficiency than conventional ways, Xi'an Bioland's ultrasonic herbal extraction equipment is designed for businesses. You get exact low-temperature extraction at 40–60°C, which keeps the plant materials' useful active chemicals safe. Our systems are fully GMP compliant, have PLC control, and can be set up with two ultrasonic devices. You can cut processing time by more than two thirds compared to traditional methods with extraction rounds that last only 24 to 40 minutes. This cutting-edge technology works with several types of extraction methods, such as UAE, hot reflux, and organic solvent extraction. This makes it ideal for study, pharmaceutical, and nutraceutical uses that need reliable, high-quality results.
When you buy one of our plant extraction options, you're working with engineers who have more than 15 years of experience in their field. Our building is CE and ISO approved, which means that every system meets the highest quality standards around the world.
You can benefit from our wide range of customization options. We make equipment that fits your production needs perfectly, and we can help with both OEM and ODM projects. It takes 30 business days to get your unique solutions ready, and 5 to 7 days to ship your regular models.
Our expert team offers help for life, which includes installation, commissioning, and training for operators. During production, you get weekly updates with pictures and movies showing how things are going. We offer Factory Acceptance Testing at our site to make sure everything meets your needs before we ship it.
We promise a warranty that lasts for one year and ongoing upkeep help. We are dedicated to quality and customer happiness, so your investment is safe.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
High-frequency sound waves are used by your ultrasonic herbal extraction equipment to generate tiny cavitation bubbles in the solvent. The quick fall of these bubbles causes changes in pressure and temperature that weaken the walls of plant cells.
In three steps, the process is complete. Ultrasonic waves first go through the plant material and cause cavitation effects. Later, the cell walls break, letting active substances into the fluid. Lastly, the fluid used for extraction is filtered and concentrated while staying cool to protect the bioactive chemicals.
Our dual-condenser method greatly improves the speed of recovery. For the best results from your raw materials, make sure that the primary condenser collects the main extracts and the secondary unit retrieves any leftover compounds.
Initial steps in the extraction process include getting the raw materials ready and putting them into the extraction tank. Next, you add the right solvent for your goal molecules.
Activation of the ultrasonic system causes cavitation effects to happen throughout the mixture. During the extraction cycle, the temperature and pressure are exactedly controlled. We use a filtration device to get rid of solid bits after the solution is done.
After being filtered, the extract goes into the concentration phase, where airtight conditions remove any extra liquid. Finaly, the pure extract is gathered, and the liquid that was recovered is put back into the system to be used again.
This closed-loop design limits loss and makes your production process as cost-effective as possible.
Your tools helps many different types of businesses that need high-quality plant extracts. Pharmaceutical businesses use these methods to make active ingredients and come up with new drugs. Nutraceutical companies use our technology to make ingredients for supplements like curcumin, stevia, and mushroom extracts.
Essential oil extraction and natural ingredient processes are used in the cosmetics business. The equipment is used by companies that make food and drinks to add natural flavours and colours. Our tools are used by research institutions to do laboratory-scale extraction studies and process development.
The technology also helps with the handling of traditional Chinese medicine, which keeps the medicinal qualities by extracting them gently. These systems are used by chemical companies to make natural products and clean them up.
Compliance with CE, ISO, UL, SGS, ATEX, and IEC standards is maintained at our production site. International safety and efficiency standards are met by your tools if it has these certifications.
Prior to shipping, all systems are put through a lot of tests. Complete paperwork is provided, including certificates for materials, test reports for performance, and proof of compliance. According to GMP standards, your equipment is made to work with pharmaceutical and food-grade materials.
Our quality control method includes checking incoming materials, keeping an eye on tasks in progress, and checking the finished product. As a result, your work setting will always have reliable and consistent performance.
Q: How does ultrasonic extraction compare to traditional methods?
A: You achieve 50-500% higher efficiency with extraction times reduced by over 2/3. The low-temperature process better preserves active compounds compared to heat-based methods.
Q: What materials can the equipment handle?
A: The system processes various botanical materials including herbs, roots, leaves, flowers, and fungi. Contact parts use 304/316L stainless steel for compatibility with different solvents.
Q: Can I customize the system for specific applications?
A: Yes, we provide complete customization including vessel sizes, automation levels, explosion-proof configurations, and specialized material handling requirements.
Q: What training and support do you provide?
A: We include installation, commissioning, operator training, and lifetime technical support. Our team provides ongoing assistance for maintenance and process optimization.
Q: How do you ensure extraction quality consistency?
A: PLC automation maintains precise control over temperature, pressure, time, and ultrasonic parameters, ensuring repeatable results batch after batch.
Ready to enhance your extraction capabilities with ultrasonic herbal extraction equipment? Contact our technical team at info@biolandequip.com for customized solutions and expert consultation.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
