XI'AN BIOLAND INSTRUMENT CO., LTD makes protein extraction machines for businesses that are designed to be as efficient as possible and follow GMP guidelines. Our machines are able to remove 50–500% more than regular ways, and they can keep working at low temperatures (40–60°C) to protect bioactive chemicals. When extraction rounds are finished in just 24–40 minutes, processing time is cut by more than two thirds, which gives your plant big throughput gains. Each system comes with two condenser recovery systems, full explosion-proof setups, and an extra PLC for full automation. Our machines are made from high-quality SS304/SS316L stainless steel and have finishes with a Ra of less than 0.8µm. They have international certifications from CE, ISO, UL, SGS, ATEX, and IEC, so you know you'll get GMP/FDA-compliant equipment that is ready for production.
Certified Excellence & Compliance
Our building has CE and ISO standards, and our R&D team has more than 15 years of experience as engineers. Each unit meets GMP/FDA standards, which gives you peace of mind for work areas that need to follow rules.
Unmatched Extraction Performance
Compared to standard ways, this will make extraction 50–500% more efficient. With our special dual-condenser systems, you can get more out of your solvent recovery and extraction, and waste will be kept to a minimum.
Versatile Multi-Process Capability
That is possible with this method. It can be used for hot reflux, aromatic oil distillation, organic solvent extraction (OSE), and alcohol precipitation (AP). You can work with different kinds of raw materials without having to buy extra tools.
Short cycles of production
Pulling out the hair takes 24 to 40 minutes. With the ability to handle more batches per shift, your plant will be able to make a lot more every day, and your goods will get to the market much faster.
Intelligent Automation
Temperature, pressure, and timing factors are easily taken care of by optional PLC control systems. You get rid of human mistake, make sure that each batch is the same, and free up your workers to do more important work.
Different Safety Features
You can pick from systems that are completely safe from explosions, systems that clean with CIP, systems that release automatically, and modules that collect organic solvents. Change your setup to fit the safety needs of your process.
Turnkey Customization Services
We offer OEM/ODM services that include planning the layout of the workplace, choosing the right equipment, installing it, starting it up, and teaching the operators. It takes 30 working days to ship your custom systems, and 5–7 days for regular units to get to you.
Comprehensive After-Sales Support
Enjoy a one-year quality warranty with lifetime maintenance. Our technical team provides weekly production updates with photos or videos, ensuring you stay informed at every stage. Factory Acceptance Tests (FAT) are available before shipment.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
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Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
Ultrasound cavitation and advanced wet separation technology are used together in our protein extraction machine to effectively break up cell structures. As soon as the raw materials are put into the extraction tank, protein bonds are broken from fibre and starch structures through controlled pH changes.
Ultrasonic waves make tiny bubbles that burst rapidly, creating high-pressure areas that break down cell walls without using heat. The protein is then put through steps of precise filtering that separate the solid parts from the liquid extract.
The protein-rich solution then goes to the concentration module. Here, low-temperature evaporation gets rid of the extra solvent while keeping the beneficial properties. A two-condenser device collects and reuses chemicals, which lowers the cost of doing business.
Real-time readings of temperature, pressure, and flow rates are taken by PLC sensors throughout the cycle. The system changes the settings automatically to keep the best conditions for extraction, so the quality of each batch of product is the same.
Step 1: Raw Material Preparation
You put plant or animal matter that has already been cleaned into the feed hopper. The device instantly moves the materials to the extraction tank.
Step 2: Solvent Addition & pH Adjustment
It adds an extraction liquid (like water, ethanol, or special solvents) and changes the pH to the right level so that the proteins can dissolve as much as possible.
Step 3: Ultrasonic-Assisted Extraction
Ultrasonic probes with a high frequency work for 24 to 40 minutes. At 40–60°C, cavitation breaks down cell walls, letting proteins escape into the solvent phase.
Step 4: Solid-Liquid Separation
The liquid is sent to units that filter or spin it. High-speed decanters quickly separate liquids that are high in proteins from fibre leftovers with little loss.
Step 5: Concentration & Purification
Vacuum evaporators are used to concentrate the liquid at low temperatures. Solvents that have drained can be recycled with dual condensers.
Step 6: Optional Precipitation
To make protein isolate, acids or bases are added to the system to start isoelectric precipitation. Proteins clump together and separate from sugars and other toxins.
Step 7: Discharge & CIP Cleaning
The finished item instantly releases. Integrated CIP spray balls clean all touch areas without taking the system apart by hand. This gets it ready for the next batch.
Plant-Based Protein Production
Get high-quality isolates from hemp, soy, pea, and fava bean. With our exact pH control and gentle separation technology, your plant-based meat and dairy replacements will work better.
Nutraceutical & Herbal Extraction
Stevia, propolis, curcumin, capsaicin, and medicinal mushrooms should all be processed. The low-temperature process protects delicate bioactive chemicals that are broken down by normal heat extraction.
Animal Protein Valorization
Get collagen, gelatin, and protein meal back from waste products from making meat. While meeting environmental goals, you turn trash streams into useful ingredients.
Insect Protein Processing
Black soldier fly larvae and mealworms can be efficiently defatted and their protein extracted. In this new area, the gentle treatment keeps lipids from oxidizing and proteins from becoming less stable.
Pharmaceutical Intermediates
Take active medicinal ingredients (APIs) from natural sources and separate them. Design that follows GMP guidelines and full paperwork back up your regulatory applications.
Food & Beverage Industries
Make useful protein hydrolysates for sports nutrition, baby formula, and drinks that are supplemented. Different enzymatic breakdown steps can be changed to make different peptide sequences.
XI'AN BIOLAND INSTRUMENT CO., LTD has strict quality control methods that are certified to meet ISO standards. The way we make things follows GMP rules, and we can track the materials we use by using Positive Material Identification (PMI) testing to make sure they are made of real SS316L.
Before it is sent out, each product goes through Factory Acceptance Testing (FAT). To make sure there are no problems with delivery, we do endoscopic weld seam checks, dynamic balance tests on rotating parts, and full CIP cycle proof.
Our products are marked with the CE mark for sales in Europe, the UL mark for installations in North America, and, if needed, the ATEX/IEC mark for safety against explosions. These licenses show that we follow safety and efficiency standards set by other countries.
FAQ
Q: How quickly can I start production after installation?
A: Our technical team completes installation and commissioning within 3–5 days for standard units. We provide hands-on operator training so your staff can run the system confidently from day one.
Q: Can the system handle different raw materials without modifications?
A: Yes. You simply adjust extraction parameters through the PLC interface. The system accommodates various materials by changing pH levels, ultrasonic intensity, and separation speeds without hardware changes.
Q: What maintenance does the equipment require?
A: Routine maintenance involves weekly CIP cleaning cycles (fully automated), monthly inspection of seals and gaskets, and quarterly lubrication of bearings. Our team provides detailed maintenance schedules and video tutorials.
Q: How does low-temperature extraction benefit my product quality?
A: Operating at 40–60°C prevents thermal denaturation of proteins and degradation of heat-sensitive bioactives. Your final products retain higher nutritional value and functional properties compared to traditional high-heat methods.
Q: What support do you offer for custom applications?
A: Our R&D engineers work directly with you to design extraction protocols for your specific raw materials. We conduct pilot trials, optimize process parameters, and deliver turnkey solutions with full technical documentation.
Q: Is solvent recovery economically significant?
A: Absolutely. The dual-condenser recovery system captures 90–95% of extraction solvents. You'll see substantial cost savings on solvent purchases and disposal fees, typically achieving ROI within 12–24 months.
Ready to upgrade your extraction capabilities with a protein extraction machine? Contact our team at info@biolandequip.com for custom solutions, technical specifications, and quotations tailored to your production requirements.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
