The botanical extraction machine from Xi'an Bioland Instrument is very efficient and can extract 50–100% more than standard ways. We keep our high-tech plant extraction methods cool (40°C to 60°C) to keep the active chemicals safe. In this way, extraction can be done in 24 to 40 minutes instead of hours as in the past. There are CE and ISO marks on our extraction equipment, and it can be used for many different processes, including ultrasonic-assisted extraction (UAE), steam distillation (SD), and organic solvent extraction (OSE). It has two ultrasonic systems, a build that won't explode, and PLC technology that can be added as an extra to increase production. The 316SS touch materials used to make this product are of high quality, and it meets GMP standards. For medical, nutraceutical, and skin care uses, it gives solid, high-quality effects.
With more than 15 years of experience, Xi'an Bioland Instrument is the extraction technology partner you can trust. Our in-house research and development (R&D) team blends deep technical knowledge with new ideas that are tailored to your needs.
Our CE, ISO, UL, and SGS certifications give you full peace of mind about the quality of our products. Our extraction methods are very good and follow strict GMP/FDA rules, so your items will always be safe and of the highest quality.
We can make any changes you want with OEM/ODM services. No matter what kind of materials, plans, or full turnkey solutions you need, our team can make the right tools for you. It usually takes 5 to 7 days to send out standard things, and 30 business days to send out special options.
Our promise goes beyond just delivering. You get a quality guarantee for one year and maintenance help for life. Our skilled professionals give you weekly information on the project's progress with clear photos and videos, so you know what's going on during the whole process. When the job is done, we test it thoroughly and offer Factory Acceptance Tests (FAT) at our site.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
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Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
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Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
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Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
Modern multi-process extraction technology powers our plant extraction equipment. For maximum active chemical recovery, the device uses precise temperature and pressure control along with ultrasonic-assisted extraction.
Using ultrasonic sounds to make cavitation bubbles in the solvent greatly speeds up the movement of mass. In contrast to traditional heating ways, this mechanical action breaks down cell walls more effectively, letting liquids better penetrate plant materials.
By controlling the temperature, the right conditions are kept without hurting things that are sensitive to heat. Adding a pressure system drops the boiling point, which lets the system work at low temperatures while still extracting the material effectively.
The dual condenser device collects and returns useful chemicals while recycling liquids. As a result of its closed-loop design, this system produces consistent quality products with less trash and lower running costs.
Material Preparation: To get the most out of the extraction process, raw plant materials are cleaned and shrunk down.
Loading: The materials are put into the extraction tank with the right amount of liquid based on your needs.
Extraction Phase: The system starts ultrasonic-assisted extraction while keeping the temperature and pressure under tight control. Optimal settings are maintained throughout the process with real-time tracking.
Separation: Modern filter systems separate the liquids that are taken from the solid waste, making extracts that are clear and concentrated.
Concentration: Concentration at low temperatures gets rid of extra liquids while keeping active substances safe.
Recovery: Integrated solvent recovery systems reclaim valuable liquids, which cuts down on costs.
End Processing: Crystallization, filtering, or other optional processing steps get your end product ready to be packed.
Many different types of businesses use our botanical extraction machines to get high-quality plant products. Pharmaceutical firms use our tools to get active pharmaceutical ingredients (APIs) from medicinal plants, which makes sure that the strength and purity of the drugs are always the same.
Our method is used by companies that make nutraceuticals to get vitamins, antioxidants, and bioactive molecules from natural sources. The low-temperature process keeps the food's nutritional worth and makes it last longer.
Our methods are used by cosmetic businesses to get active ingredients, plant extracts, and essential oils for their skin and beauty goods. The gentle extraction method keeps the purity of chemicals that are easily damaged.
Our ability to extract natural flavours, colours, and useful ingredients helps the food and drink businesses. Our GMP-compliant design makes sure that food safety rules are followed.
Our tools are used by research centres and labs to find new ways to remove plant chemicals and study them for a variety of purposes.
Comprehensive quality control systems that meet world standards are kept up by Xi'an Bioland Instrument. Our CE marking shows that we meet European standards for health, safety, and environmental security.
Our quality control systems are reliable because they are ISO 9001 certified. This means that we can always give people good items and make them happy. The product is also approved by UL, SGS, ATEX, and IEC for certain uses and places.
At every stage of production, strict GMP rules are used to make sure that the design, materials, and production are all of a high enough standard to be used in pharmaceuticals. Our quality control team does thorough tests at every stage of the making process.
We keep our certifications up to date by taking tests and going through programs for ongoing growth. These push us to keep improving our products and service.
FAQ
Q: What types of plant materials can your extraction equipment process?
A: Our systems handle various plant materials including herbs, flowers, roots, leaves, and bark. The equipment adapts to different material properties through adjustable parameters and optional configurations.
Q: How does ultrasonic assistance improve extraction efficiency?
A: Ultrasonic waves create microscopic cavitation bubbles that enhance mass transfer and break down cellular structures. This results in faster extraction times and higher yields compared to traditional methods.
Q: Can the system operate with different solvents?
A: Yes, our equipment works with water, ethanol, and various organic solvents. The explosion-proof design option ensures safe operation with flammable solvents.
Q: What maintenance is required for optimal performance?
A: Regular cleaning with our CIP system, periodic inspection of seals and gaskets, and annual calibration of control systems maintain peak performance. We provide detailed maintenance schedules and support.
Q: How do you ensure consistent extract quality?
A: Our PLC control system maintains precise temperature, pressure, and timing parameters. Real-time monitoring and automated controls eliminate human error and ensure batch-to-batch consistency.
Ready to enhance your extraction capabilities with botanical extraction machine? Contact our expert team at info@biolandequip.com for customized solutions and technical consultation.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
