nutsche filter reactor

Nutsche Filter Reactor - Advanced Multi-Function Filtration & Drying System 

The Nutsche Filter Reactor from Xi'an Bioland Instrument is an enterprise-grade nutsche filter reactor made for the chemical, biotech, and pharmaceutical businesses. In a single sealed tank, this device does reaction, filtration all at the same time. Built from SS316L or Hastelloy and polished to Ra <0.4µm, it makes sure that there is no cross-contamination. Our reactor works from -80°C to 250°C and has devices that are safe from explosions. It is also automated with a PLC. Material transfer losses are eliminated by PTFE sandcore filtering, which achieves 99.8% purity, electric lifting, and GMP/FDA compliance. We offer factory-direct prices, 30-day custom wait times, and lifetime upkeep support. Our products are certified by CE, ISO, UL, and SGS.

It's widely used in pharmaceutical and chemical industries, especially in drug synthesis, fine chemical industry, petrochemical process, new material synthesis, concentration, crystallization and other experiments.

Product Features

1. The controller box is imported and easy to operate, digital display speed and temperature

2. Option filter plate, pore size from 0.1 to 200μm

3. All glass is GG17 borosilicate glass

4. Filter board can easy removeable

5. PTFE paddle or glass paddle for clients' option

6. PTFE bottom value with no dead angle design

7. PTFE discharge valve, discharge completely and quickly, no leak/pollution to the solvent.

8. PTFE and special rubber compound seal, can withstand different solvents and maintain high vacuum degree.

9. Stainless steel bracket system, easy to disassemble

10. Customized service according to customers' needs

Why Choose Xi'an Bioland's Nutsche Filter Reactor?

Picking the right tools partner is like putting money into accuracy and dependability. This is what makes us different:

Certified Excellence

We are certified by CE, ISO, UL, SGS, and ATEX. Every unit is made to GMP/FDA standards and is delivered in the same way.

Safety First

Some of the features of our systems are double mechanical locks, explosion-proof designs, and PLC control. Structures with high strength can safely handle up to 10 bar of pressure.

Transparent Operations

You can watch crystals and filtration happen in real time thanks to the high-borosilicate glass body. It can stand up to acids, bases, and organic fluids without getting your goods dirty.

Extreme Temperature Control

You can work safely between -80°C and 250°C because the PID clever control is accurate to within 0.1°C. Heating coats on the sides, bottoms, and agitator rods help move heat around the most.

Superior Filtration

You can pick filter elements made of PTFE sandcore, stainless steel, or titanium. There are different kinds of filter cloths that will make sure your product meets strict cleanliness standards.

All-in-One Design

Why do you need to have different filters, and reactors? The ultrasonic reaction, condensation, vacuum distillation are all done in our product. This makes more crops, saves room, and lowers costs.

German-Engineered Reliability

Stable operation for a long time is guaranteed by imported seals and variable-frequency stirring systems. Less upkeep means that your production line will be up and running for longer.

Full Customization

Need exact sizes, parts, or process modules? We do OEM and ODM work. Change the forms of the vessels, the types of stirring (anchor, paddle, and turbine), and the temperature ranges to fit your specific process.

Factory-Direct Value

We cut out the middlemen because we've been making things for over 15 years. You get high quality at a reasonable price, which cuts R&D and pilot-scale costs by a large amount.

Transparent Production Tracking

A professional checks on your order once a week and sends you pictures and videos. Before shipping, we give you thorough screening media. You can also set up a Factory Acceptance Test (FAT) at our plant in Xi'an.

Technical Parameters

Working Principle

Your nutsche filter reactor works in four stages that are all connected to each other:

1. Reaction Phase

What's inside the sealed box is charged. The heating jacket and stirrer make sure that the warmth and mixing are just right. Ultrasonic units that can be added speed up reactions and crystals.

2. Filtration Phase

The liquid moves through the PTFE sandcore filter plate with the help of pressure or vacuum. Solids build up on top of the filter and form a cake. Filtrate then leaves through the bottom valve. The protected device keeps contaminants out and keeps operators safe.

Application Fields

In areas where purity and control are very important, our reactors are used:

Pharmaceutical Industry

Perfect for making API crystals, isolating HPAPI, and researching and developing peptide drugs. Sterilization with steam-in-place (SIP) is guaranteed. Continuous liner systems keep workers safe from high-potential dust while the machine is discharging.

Fine Chemicals

Ideal for working with pyrophoric catalysts, such as Palladium on Carbon. Using an inert gas blanket (Nitrogen/Argon) stops decomposition and fire risks while filtering and cleaning.

Nutraceuticals & Botanicals

Used to separate CBD, make plant oils, and clean up natural products. Precise temperature control keeps bioactive chemicals safe, and vacuum drying meets guidelines for food-grade leftover solvents.

Chemical Intermediates

Takes care of high-temperature processes and organics that are acidic. The Hastelloy structure makes it resistant to acids and bases that are strong, which makes tools last longer.

Bioengineering & New Materials

It can be used to restore enzymes, separate fermentation products, and make nanomaterials. Real-time process improvement is possible with transparent observation.

Quality Certification

Xi'an Bioland holds internationally recognized certifications:

• CE stands for European health and safety guidelines.
• ISO 9001 is a method for managing quality.
• UL: Safety of North American goods
• SGS: Quality check by a third party
• GMP/FDA Compliance: The design, materials, and production all meet the standards for pharmaceuticals.

To make sure that CIP works, Positive Material Identification (PMI), surface roughness testing, helium leak testing, and Riboflavin covering tests are done on every reactor. All of the paperwork for Material Test Reports (MTR) and Factory Acceptance Tests (FAT) comes with every order.

FAQ

Q1: What makes your product different from competitors?

A: We combine 15+ years of manufacturing expertise with German-imported seals, PID control to ±0.1°C, and full customization (OEM/ODM). Our factory-direct model offers 20–30% cost savings without compromising quality.

Q2: How do you minimize residual "heel" after discharge?

A: Our S-blade agitator lowers to within millimeters of the filter plate, mechanically plowing out solids. Optional Nitrogen purge systems dislodge the final layer, reducing waste to <1%.

Q3: Can the unit handle sticky or thixotropic materials?

A: Yes. The heated agitator paddle and variable-speed control break down thixotropic structures. Low-speed shear combined with heating effectively dries sticky pastes.

Q4: What's the lead time for customized units?

A: Customized reactors typically ship within 30 business days. Standard configurations are ready in 5–7 days. We support sea, rail, and air freight.

Q5: Do you provide installation and training?

A: Absolutely. We offer on-site installation, operator training, and lifetime technical support. Remote video assistance is available 24/7.

Q6: How often does the mechanical seal need maintenance?

A: With proper barrier fluid monitoring, seals last 2–3 years. We recommend annual inspections during scheduled downtime.

Contact Us

Ready to optimize your process with a nutsche filter reactor? Reach out to our team today at info@biolandequip.com for customized solutions and competitive quotes.