When compared to conventional ways, our Ultrasonic Extraction Equipment of mushroom extracts up to 500% more effectively. This industrial-grade system breaks down tough chitin and beta-glucan cell walls in just 24 to 40 minutes per cycle using high-intensity sound cavitation (20 to 24kHz). More polysaccharides, triterpenes, and ganoderic acids can be extracted from Reishi, Lion's Mane, Chaga, and Cordyceps. This can be done at low temperatures (40–60°C), which protect chemicals that break down when heated. With full PLC automation, a design that meets GMP standards, and an alternative explosion-proof setup for ethanol extraction, you can make nutritional and functional foods with pharmaceutical-grade accuracy.
15+ Years of Specialized Engineering
Since the beginning, Xi'an Bioland Instrument has only worked on technologies for extracting plants. We've built mushroom extraction lines that have worked well for projects in Europe and Southeast Asia that use stevia, propolis, and curcumin.
Certified Quality You Can Trust
Our gear is certified by CE, ISO, UL, SGS, ATEX, and IECEx. All of our touch materials are FDA-approved for food use, and we strictly follow GMP guidelines when we make our products.
True Turnkey Solutions
We sell extra things too. Our in-house research and development team creates full production lines that are customized to your needs. These lines include solvent recovery systems, CIP cleaning modules, and automatic release devices.
Transparent Production Tracking
During production, you get picture and video updates every week. We give you full inspection materials or ask you to do a Factory Acceptance Test at our facility before we ship your order.
Fast Delivery & Lifetime Support
Custom setups take 30 business days, while standard models ship in 5 to 7 days. Every system comes with a one-year guarantee and free technical support from our techs for life.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
Through piezoelectric sensors, the equipment makes low-frequency ultrasonic sounds. These waves go into your mushroom mix through a metal sonotrode, making zones of high and low pressure that move back and forth.
During rounds of low pressure, tiny bubbles called cavitation form in the liquid. When these bubbles violently pop close to the cell walls of mushrooms, they make:
This sonic cavitation effect pulls bioactive chemicals from inside cells straight into the solvent. When the thickness of the slurry changes, the jacketed flow cell keeps the temperature under tight control, and automatic frequency tracking makes sure that the best energy transfer happens no matter what.
Step 1: Material Preparation
Crush dried mushroom matter into pieces that are 20 to 40 mesh in size. In the extraction jar, mix with a liquid from 1:8 to 1:12 (water, ethanol, or dual-phase).
Step 2: Ultrasonic Treatment
The system moves the slurry through the flow cell, and the sonotrode keeps creating cavities in the fluid. The extraction takes 24 to 40 minutes, and the temperature is checked in real time.
Step 3: Solid-Liquid Separation
Move the cleaned slurry to filtering units that are built in. For fast clearing, the tools can be hooked up to Nutsche filters or centrifuge decanters.
Step 4: Concentration (Optional)
Take the extract that has been filtered to vacuum evaporators or falling-film concentrators. Our flexible design lets us easily connect to processing that comes after.
Step 5: Solvent Recovery
For ethanol-based extractions, the built-in distillation module can reuse up to 95% of the solvent, which cuts down on costs by a large amount.
Step 6: CIP Cleaning
All wet parts are cleaned between batches using 0.5% NaOH and 2% citric acid cycles in automated Clean-In-Place routines.
Nutraceutical Manufacturing
Full-spectrum chemicals should be extracted for use in pills, tablets, and tinctures. Water for polysaccharides and ethanol for triterpenes are extracted simultaneously using the Ultrasonic Extraction Equipment of mushroom. For Reishi, Turkey Tail, and Cordyceps goods, you'll get 20–40% more than when you soak them.
Functional Beverage Formulation
Make mushroom adaptogens that dissolve in water for health drinks that are already made. The machine makes stable nano-emulsions of Chaga and Lion's Mane extracts that are better at being absorbed by the body and seeing clearly.
Cosmetic Ingredient Production
Get Tremella fuciformis polysaccharides and skin-brightening chemicals out of the plant without using harsh chemicals. You get natural cosmetics-grade raw materials with a clean label that are perfect for making high-end serums and anti-aging creams.
Pharmaceutical Intermediates
For drug study, the scalable design lets the process go directly from the lab (500W) to production (4000W) while keeping the same extraction settings. Perfect for making standard APIs for medicinal mushrooms.
Our buildings and goods have a lot of different foreign certifications:
Before it leaves the plant, all of the equipment goes through a lot of tests, such as 72 hours of constant operation, checks to make sure the cavitation works, and pressure seal integrity checks.
FAQ
Q: Can this equipment process high-viscosity mushroom slurries like Tremella?
A: Absolutely. Our probe-type design transmits energy directly into dense materials. For slurries over 4000 cP, we recommend adding a progressive cavity feeding pump and booster horn to maintain consistent processing.
Q: How do you prevent heat damage to delicate compounds?
A: The jacketed flow cell connects to external chillers. While cavitation creates brief localized heat, active cooling keeps bulk temperature below 45°C throughout the extraction cycle.
Q: What's the sonotrode lifespan?
A: Titanium sonotrodes typically last 1,000-3,000 hours depending on amplitude settings and particle abrasiveness. We classify them as consumable parts and stock replacements for immediate delivery.
Q: Is it safe for flammable ethanol extraction?
A: Yes, with proper configuration. The generator installs in a safe zone, while the transducer and flow cell carry ATEX Zone 1 certification for handling ethanol concentrations safely.
Q: How does ROI compare to supercritical CO2 systems?
A: Our equipment costs 60-70% less initially and has much lower energy consumption. While CO2 excels at pure lipid extraction, ultrasonic technology delivers superior versatility for full-spectrum mushroom extracts at faster payback.
Q: Can I test with my own mushroom material before purchasing?
A: Certainly. Send us 2-5 kg of your material. Our applications lab will run extraction trials and provide a full technical report with yield data and optimized parameters.
Ready to boost your mushroom extraction efficiency with Ultrasonic Extraction Equipment of mushroom? Reach out to our technical team at info@biolandequip.com for customized solutions and quotations today.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
