Precision piezoelectric transducers transform electrical energy into 20-30 kHz mechanical vibrations in Xi'an Bioland's ultrasonic homogenizer sonicator, an enterprise-grade processing unit. Our 250W–4000W devices create sonic cavitation with amplitude control (1%-100%), generating localized shear forces and particle reduction down to sub-100nm size. These devices convert energy at >95% efficiency with PLC automated control, touchscreen interface, programmable timing features, and Grade 5 titanium alloy (Ti-6Al-4V) probes. Self-diagnostic diagnostics, automatic overload protection, and optional temperature control (RT-90°C) provide dependable operation for delicate biological samples and demanding industrial applications in each model.
Ultrasonic Homogenizer Sonicator is a multifunctional and multi-purpose instrument that uses strong ultrasound to produce cavitation effect in liquid and ultrasonically treat substances. It can be used to crush a variety of animal and plant cells and virus cells. It can also be used for emulsification, separation, extraction, defoaming, degassing, cleaning and accelerating chemical reactions. It is used in teaching, scientific research and production in the fields of biochemistry, microbiology, surface chemistry, physics, zoology, agronomy, and pharmacy.
Feature
● Full functions, beautiful appearance, reliable performance, using single chip microcomputer technology + 4.3-inch TFT capacitive touch screen control (optional 7-inch), optional computer communication or data printing and other functions;
● High degree of intelligence, centralized control by central microcomputer, ultrasonic time, power can be set from 1%-100%;
● Sample temperature detection display, frequency microcomputer automatic tracking, fault automatic alarm;
● Equipped with transducer + a set of high-purity titanium alloy horn, the industrial horn can continuously achieve ultrasound for more than one hour (only high-purity titanium alloy can achieve this);
● With overload protection function and the horn will automatically protect the horn from damage when it is not immersed in liquid;
● It can realize voice alarm function caused by faults, overtemperature or operating errors, which is more humane.
15+ Years of Engineering Expertise
Laboratory and industrial processing equipment is our specialty for over 15 years. Our in-house R&D team creates CE, ISO, UL, and SGS-certified unique solutions.
Modular Customization for Your Process
Your application gets what it needs. We tailor capacity, probe shape, and ultrasonic power to your materials and throughput, from microliter lab samples to continuous industrial flow streams.
Advanced Control & Safety Systems
We use PLCs with intuitive touchscreens for accurate control. Repeatability is guaranteed via programming. Inbuilt safety features include automatic frequency adjustment, over-temperature prevention, and real-time diagnostic alarms.
Fast Turnaround & Quality Assurance
Standard shipping takes 5-7 days. 30 business days for custom setups. We schedule Factory Acceptance Testing before shipment and offer weekly production updates with images or videos.
Comprehensive Support Package
A one-year warranty and lifetime maintenance are included. Our technical staff installs, trains, and troubleshoots to maximize equipment uptime.
GMP/FDA Compliant Manufacturing
All goods satisfy pharma requirements. Our 316L/304 stainless steel and titanium structure is chemical-inert and meets tight regulations.
|
MODEL |
BL-250W |
BL-650W |
BL-1000W |
BL-1800W |
BL-3000W |
|
Frequency |
20-25 KHz |
20-25 KHz |
20-25 KHz |
19.5-20.5KHz |
19.5-20.5KHz |
|
Power |
6.5-250W |
6.5-650W |
10-1000W |
20-1800W |
300-3000W |
|
Tranducer (Φ) |
ф6mm |
ф6mm |
Ф12mm |
ф22mm |
Φ50 |
|
Optional Horn (Φ) |
Ф2、3、 |
Φ2、3、8、10、12 |
Φ2、3、8、10、12、15 |
Φ10、15、20、25 |
Φ15、20、25、35、40、50 |
|
Processing Volume |
0.2-200 ml |
0.2-500 ml |
0.2-700 ml |
10-1500 ml |
100-5000 ml |
|
Duty Ratio (%) |
1-99 % |
1-99 % |
1-99 % |
1-99 % |
0.1-99.9% |
|
Time alarm |
Yes |
Yes |
Yes |
Yes |
Yes |
|
Overload alarm |
Yes |
Yes |
Yes |
Yes |
Yes |
|
Display |
LCD |
LCD |
LCD |
LCD |
LCD |
|
Supply |
220/110V 50Hz/60Hz |
220/110V 50Hz/60Hz |
220/110V 50Hz/60Hz |
220/110V 50Hz/60Hz |
220/110V 50Hz/60Hz |
Electrical energy is converted into high-frequency mechanical vibrations via piezoelectric transducers. The titanium probe amplifies these vibrations, causing fast liquid medium pressure cycles.
Acoustic cavitation—the sudden collapse of small vacuum bubbles—occurs during this process. These bubbles collapse to produce:
The high conditions crack cell walls, fracture particle agglomerates, and form nanoscale stable emulsions. The automated frequency tuning technology ensures appropriate resonance even when sample viscosity or temperature varies during processing.
Select pulse mode (customizable on/off intervals) to prevent heat-sensitive material deterioration or continuous mode for consistent processing.
Pharmaceutical & Biotechnology
Create nano-emulsions with PDI ≤ 0.2 to improve medication bioavailability. Make liposomes for tailored distribution. Avoid heat damage while extracting intracellular proteins from yeast and algae.
Nanomaterials Development
Exfoliate graphene and disperse carbon nanotubes for conductive inks and batteries. For high-performance coatings, break van der Waals forces holding nanoparticle agglomerates to achieve uniform monodispersions.
Food & Beverage Processing
Make stable functional beverage nanoemulsions. Make plant-based milk homogeneous. Preserve nutritional integrity while extracting beneficial substances from plants.
Cosmetics Formulation
Make luxurious cream emulsions with enhanced stability. Smaller active ingredient particles promote skin penetration. In cosmetics, evenly distribute pigments.
Chemical & Materials Research
Speed up sonochemistry reactions like biodiesel production. Increase mass transfer efficiency where classical agitation fails. Continuous flow manufacturing yields lab-scale reproducibility.
Xi'an Bioland's extensive accreditation ensures regulatory compliance and production excellence:
Our factory is audited regularly. Before leaving our factory floor, each ultrasonic homogenizer sonicator undergoes frequency calibration, amplitude accuracy, and safety system certification.
Q: What's the difference between a sonicator probe and an ultrasonic cleaning bath?
A: The probe delivers high-intensity energy directly into your sample—up to 100 times higher power density than cleaning baths. This direct delivery is essential for cell lysis, nanoparticle dispersion, and creating stable emulsions. Cleaning baths use indirect, low-intensity energy suitable only for surface cleaning.
Q: How do I prevent sample overheating during operation?
A: Use pulse mode with programmable on/off cycles (such as 5 seconds on, 5 seconds off) to allow heat dissipation. Place your sample vessel in an ice bath or use our optional jacketed flow cell with coolant circulation for temperature-sensitive materials.
Q: Can this equipment handle high-viscosity materials?
A: The technology requires liquid cavitation to function effectively. You can process viscous liquids up to approximately 4000 cPs when combined with mechanical stirring or circulation to bring fresh material to the probe zone. Very thick pastes that don't flow will not cavitate properly.
Q: How long do titanium probes last before replacement?
A: Probe lifespan depends on your operating parameters, amplitude settings, and sample abrasiveness. Watch for deep pitting or reduced processing efficiency as replacement indicators. Regular frequency tuning checks help maximize probe longevity. We supply replacement probes with full specifications.
Q: Is the device suitable for both small lab samples and production volumes?
A: Absolutely. Select from 250W units for microliter samples up to 4000W systems for industrial applications. For production scale-up, we recommend transitioning to continuous flow cell configurations where residence time and specific energy input match your laboratory results.
Ready to improve processing using an ultrasonic homogenizer sonicator? Our technical staff may discuss your application needs and offer the best setup.
Email us at: info@biolandequip.com
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
