The herbal distillation equipment made by Xi'an Bioland works very well for extracting plants and making essential oils. Our systems include GMP-compliant production lines that can do steam distillation (SD), ultrasonic-assisted extraction (UAE), and supercritical fluid extraction (SFE-CO₂). With smart temperature control from room temperature to 100°C, our product recovers 95% or more of the volatile oil while keeping heat-sensitive phytochemicals safe. Our products meet the standards of CE, ISO, UL, and SGS, and they can be used for both water-separate and co-water dual extraction. There are 500L and 1000L lemongrass production lines that have been installed successfully and are providing uniform quality for medicinal, aromatherapy, and agro-industrial uses.
You can go straight to our production centre, which has been specializing in herbal extraction technology for more than 15 years. Our in-house research and development team is made up of top engineers who make equipment that fits your needs.
Our systems are all made to fit the needs of your business. If you need explosion-proof designs, PLC control, or specific heating methods (electric or steam), our OEM/ODM services can get them to you in 30 business days for custom orders and 5–7 days for standard units.
Your personal project specialist sends you photos and movies every week to show how things are going. You get full inspection materials before the shipment, or you can set up a Factory Acceptance Test (FAT) at our Xi'an facility.
All of the tools used are in line with GMP and FDA rules for making drugs. Both CE and ISO have approved our quality management system. This means that your business will follow the rules set by governments all over the world.
We promise quality for a year and offer maintenance services for life. As long as you use our tools, our team of experts is always ready to help you with problems, get you new parts, and make it work better.
|
Parameter |
|||||
|
Type |
Voltage |
Volumn (L) |
Heating Method |
Cooling Area(m2) |
Power (kw) |
|
BL-JT-50 |
Three-phase 380/220V |
50 |
Electric heating |
1 |
10 |
|
BL-JT-100 |
|
100 |
|
1.5 |
12 |
|
BL-JT-200 |
|
200 |
|
2 |
18 |
|
BL-JT-300 |
|
300 |
|
3 |
25 |
|
BL-JT-500 |
|
500 |
Steam heating |
4 |
2.2 |
|
BL-JT-1000 |
|
1000 |
|
8 |
3 |
|
BL-JT-2000 |
|
2000 |
|
15 |
4 |
The thermodynamic separation of volatile chemicals from plant matrices is how our herbal distillation equipment works. The method makes controlled steam that gets into plant cells and releases fragrance molecules and essential oils.
In steam distilling mode, dry steam moves through the herb box that has your plants in it. Volatile chemicals are carried up by the vapour into the condensation chamber.
Herbs stay buried in hot water during hydro-distillation, which is great for processing roots, leaves, and powdered materials.
Vapour quickly turns back into liquid with the help of the multi-stage condenser. Our improved vapour retention time and condensation gradient design protect terpenes that are sensitive to heat while increasing recovery efficiency.
Essential oils and hydrosols are automatically separated by the divider based on changes in density. During the extraction stage, this closed-loop method reduces the chances of oxidation and contamination.
Step 1: Material Loading
Load your botanical raw materials into the extraction chamber through the top-mounted access port. The spacious platform design simplifies handling for batch operations.
Step 2: System Initialization
The control screen lets you set the temperature and pressure you want to reach. PLC-automated systems allow recipe storage for repeatable production.
Step 3: Heat Application
Whether you use electricity or steam to heat the water, it gets to the right temperature for extraction. Intelligent monitors make sure that the temperature stays the same.
Step 4: Steam Generation & Extraction
Controlled steam flows through the plant matter to remove flammable chemicals. Full-process display views let you see how the extraction is going right now.
Step 5: Vapor Condensation
As the vapours rise, they enter the multi-stage condensation system. There, cold water quickly turns them back into liquids.
Step 6: Phase Separation
Changes in specific gravity tell the splitter to separate the essential oils from the water in the hydrosol and collect each part separately.
Step 7: Collection & Discharge
Use special outlet valves to collect the goods you've removed. The automatic discharge device makes it easier to clean between runs.
Essential oils and active pharmaceutical ingredients (APIs) that are defined are important to get. Because every lot of food and medicine needs to be the same, we make our designs in cleanrooms.
Rose, jasmine, and neroli are all delicate flowers that can be used in vacuum distillation. The delicate chemical notes that make up high-end smell profiles are kept safe by lower boiling points.
You should make natural flavourings and essential oils that are safe for food. Buildings that are GMP-compliant must meet strict safety standards for recipes for food and drinks.
Get the active ingredients from plants to use in natural makeup, hair care products, and skin care formulas. Our equipment keeps bioactive chemicals that have healing uses in beauty treatments safe.
Process large amounts of lavender, tea tree, peppermint, and eucalyptus. Strong structure can handle ongoing duty cycles in processing settings for agriculture.
Compact configurations fit limited lab spaces while delivering pilot-scale production capabilities. Ideal for formulation development and feasibility studies before commercial scaling.
Xi'an Bioland has quality control methods that are fully certified to meet world standards:
Before delivering any pressure tanks, our factory follows strict quality control procedures that include analyzing the materials used, checking the stability of the welds, and applying hydrostatic pressure.
Q: How does your equipment prevent thermal degradation of heat-sensitive botanicals?
A: Vacuum distillation units that can be added to our systems lower the boiling point to 50–60°C. This keeps sensitive terpenes and aromatic compounds safe from heat damage.
Q: What's the difference between your water-separate and co-water distillation modes?
A: Water-separate distillation keeps herbs above water while steam passes through (great for flowers and leaves), while co-water boils things down (better for roots and dense things). Both ways can be used with our tools.
Q: Can you customize capacity and automation levels?
A: Absolutely. We design systems from 50L to 2000L+ with manual, semi-automatic, or fully automated PLC control based on your production requirements and budget.
Q: How do you ensure no cross-contamination between different botanical batches?
A: Clean-in-Place (CIP) systems with rotary spray nozzles clean all internal surfaces between production runs and safe tri-clamp connections are built into our equipment.
Q: What's your typical delivery timeline?
A: In most cases, standard configurations ship in 5 to 7 working days. Customized products with special changes take about 30 business days after the order is confirmed.
Q: Do you provide installation and training services?
A: Assuredly. We can help with installation from afar through videoconferencing and set up testing services on-site. Every system comes with detailed instructions and training movies.
Q: Is explosion-proof certification available for volatile solvent operations?
A: Yes. We supply EX-proof rated electrical components (motors, sensors, control panels) complying with Class I Division standards for hazardous environments.
Q: What maintenance is required?
A: Gasket checks, condenser cleaning, and temperature sensor calibration are routine. We give thorough maintenance schedules and all spare parts.
Ready to improve botanical extraction using herbal distillation equipment? Discuss your project needs with our engineering team at info@biolandequip.com for a tailored solution.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
