The industrial ultrasonic homogenizer from Xi'an Bioland Instrument works at a company level in settings where production runs 24 hours a day, seven days a week. High-power ultrasonic cavitation (250W–4000W) and precise engineering work together in our systems to get particle sizes down to sub-micron levels. Each unit is certified to be explosion-proof and comes with an extra PLC control system for automatic operation. The titanium alloy probe can handle strong cavitation and lowers reaction temperatures by 20–30°C, which keeps your heat-sensitive materials safe. Our product cuts processing time by one-third compared to traditional ways because it has smart timing features and frequency control that can be changed. These systems work well with pharmaceutical, nanomaterial, and chemical production lines because they can be set up in a variety of ways, from straight flow cells to batch reactors.
An industrial ultrasonic homogenizer is an ideal equipment for lab-scale and pilot tests, biopharmaceutical, new drug research and development and new material synthesis. It is primarily used in small chemical industry, petroleum, metallurgy, coal, electronics, building materials, light industry and other fields, or the medium and small scale production.
it is the use of ultrasonic dispersion, crushing, activation and other multiple effects to destroy the solvent structure, improve the reaction activity, disperse crushed particles, to futher reduce the diameter of the wire.
The test proved that: ultrasonic homogenizer reactor play a significant role in the superfine grinding, oil emulsification extraction and dispersed in nano scale for the powder material in liquid phase. At the same time, it can accelerate the reaction, emulsifying reaction and homogeneous reaction of powdery substance.
15+ Years Manufacturing Excellence
Since the beginning, we've focused on making chemical processing tools and have a lot of experience with ultrasonic technology. When you move from the lab to production, our tech team knows how hard it can be.
Certified Quality You Can Trust
Each system has been approved by CE, ISO, UL, and SGS. We follow GMP and FDA rules, which gives you peace of mind in controlled fields. Our designs are safe from explosions and meet ATEX and IEC standards for dangerous areas.
True Customization Capability
We don't just change models that already exist. Our in-house research and development team makes tools that fits the needs of your business. Do you need ultrasonic processing along with filtration, crystallization, or distillation? We'll plan it out.
Transparent Production Process
You'll get picture and video updates every week while the product is being made. From the beginning to the end, a committed expert keeps an eye on your job. Before we ship, we give you all the paperwork to look over or invite you to our facility for a Factory Acceptance Test.
Rapid Turnaround Time
It takes 5–7 days to ship standard setups. Within 30 business days, custom-engineered products are sent out. To meet your deadline, we can help with freight by sea, train, and air.
Comprehensive Support
There is a guarantee for one year and repair service for life. Throughout the lifecycle of your tools, our expert team will help with installation, training, and fixing problems.
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Model |
BL-10EX |
BL-20EX |
BL-30EX |
BL-50EX |
BL-100EX |
BL-150EX |
BL-200EX |
|
Volume(L) |
10 |
20 |
30 |
50 |
100 |
150 |
200 |
|
Power(W) |
180 |
180 |
180 |
180 |
370 |
750 |
750 |
|
Vacuum degree(Mpa) |
0.0968 |
0.0968 |
0.098 |
0.098 |
0.098 |
0.098 |
0.098 |
|
Speed(Ram) |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
|
Stirring rod |
Stainless steel wrapped with PTFE |
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|
Thermometer |
PT100 |
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|
Ultrasonic processor system |
Can be customize as your demand 10~3000w ultrasonic power can be adjusted frequency : 19.5-20.5KHz Automatic tracking titanium alloy probe /horn: Φ40 or customzie ultrasonic process time :0 ~ 99 hours 59 minutes 59 seconds can be adjustable,: Self-diagnostic function, program automatic error correction, over-load / over- temp..etc |
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|
Voltage |
220V/50HZ or 380V |
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Glass material |
3.3 high borosilicate glass |
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|
Frame material |
304 stainless steel |
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Optional |
Heating circulator,cooling circulator,vacuum pump,metering pump,peristaltic pump,PH meter... |
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A strong but managed process called acoustic cavitation changes your materials.
High-frequency ultrasonic waves move through fluids and cause cycles of compression and rarefaction. Little bubbles form and grow quickly during rarefaction. These bubbles burst fiercely within milliseconds, creating areas with temperatures over 5,000°C and pressures over 1,000 atmospheres.
Extreme conditions like these make strong shear forces that break molecule bonds and separate particles. In the end? Even smaller particles, better mixing at the molecular level, and faster chemical reactions—all of this can be done without heating your product in large amounts.
The titanium probe sends ultrasonic waves straight into the flow of your process. Temperature changes and changes in viscosity are taken into account by our automatic frequency setting, which keeps the energy supply steady during long production runs.
Inline Continuous Processing:
Setting up the batch reactor:
Both configurations integrate with your existing equipment—filtration units, distillation columns, crystallizers, or packaging lines.
Pharmaceutical & Biopharmaceutical
Manufacture stable nano-emulsions for drug delivery. Create liposomal formulations with precise particle size distribution. Disrupt cell walls for protein extraction. Achieve sterile processing with CIP/SIP compatible designs.
Nanomaterial Production
Disperse carbon nanotubes, graphene, and nanoparticles without damaging aspect ratios. Produce uniform nanomaterial suspensions for advanced materials research and production.
Lithium Battery Manufacturing
Deagglomerate electrode slurries containing CNTs and conductive additives with an industrial ultrasonic homogenizer. Reduce viscosity while improving conductivity. Process high-solid-content materials that clog traditional homogenizers.r specific application requirements and recommend the optimal configuration.
Food & Beverage
Extract valuable compounds from botanical materials using cold processing. Create stable emulsions for beverages and dairy products. Reduce processing time from hours to minutes while preserving nutritional content.
Cosmetics Formulation
Produce luxury cream and lotion emulsions with droplet sizes below 100nm. Achieve long-term stability without synthetic emulsifiers. Process heat-sensitive active ingredients safely.
Chemical Synthesis
Accelerate reaction kinetics through enhanced mass transfer. Achieve superior catalysis dispersion. Combine ultrasonic processing with esterification, decarboxylation, or polymerization reactions.
Herbal Extraction
Mechanically disrupt plant cell walls to increase yield of polyphenols, essential oils, and bioactive compounds. Replace thermal extraction with cold ultrasonic processing that preserves delicate molecules.
We maintain rigorous quality standards throughout design, manufacturing, and testing:
Every system undergoes comprehensive testing before shipment:
You receive complete documentation including material certifications, test reports, and operation manuals with each system.
Q: How do I scale my lab process to production volumes?
Scaling is straightforward with our systems. Maintain the same energy density (Ws/mL) and amplitude settings you optimized in the laboratory. We calculate the appropriate flow rate and power configuration to match your target production capacity.
Q: What maintenance does the ultrasonic probe require?
The titanium sonotrode is a wear component. Service life varies from 3 months in highly abrasive ceramic slurries to 3 years in organic emulsion applications. We provide replacement probes and can inspect your current probe to predict remaining service life.
Q: Can your system process high-viscosity materials?
Absolutely. Pair the homogenizer with a positive displacement pump that forces material into the cavitation zone. We'll specify the appropriate pump based on your viscosity range and desired flow rate.
Q: How does ultrasonic processing compare to high-pressure valve homogenizers?
Ultrasonic systems have no small orifices to clog, making them superior for high-solid content and fibrous materials. Operating costs run significantly lower due to fewer moving parts and no valve seals requiring regular replacement.
Q: Will processing heat my temperature-sensitive products?
Our jacketed flow cells and reactor vessels connect to your chilled water or glycol circulation. This active cooling maintains precise temperature control, typically reducing processing temperature by 20–30°C compared to mechanical homogenizers.
Q: What about explosion-proof requirements for solvent processing?
All systems include explosion-proof electrical components and grounding. We provide ATEX and IEC compliance documentation for installations in hazardous classified areas.
Q: Can I combine ultrasonic processing with other unit operations?
Yes—this is our specialty. We integrate ultrasonic reactors with filtration, crystallization, fractional distillation, and purification modules to create complete turnkey process lines tailored to your workflow.
Ready to improve processing, industrial ultrasonic homogenizer? Our technical staff is ready to discuss your application needs and offer the best setup.
Email us at info@biolandequip.com for a detailed quotation and technical consultation.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
