Our supercritical co2 extraction system method uses carbon dioxide that is above 31.1°C and 73.8 bar to get high-purity bioactive compounds out of the gas without leaving behind any harmful chemicals. With its 50 MPa high-pressure safety system, GMP-compliant design, and >95% CO₂ recovery efficiency, this high-tech equipment keeps heat-sensitive ingredients safe and eliminates the risk of liquid contamination. Triple overvoltage safety, separate modifier pump integration, and ASME-certified pressure vessels are all part of our system. This technology gives you exact temperature control (±0.5°C) and stable pressure (±1 bar) for reliable, pharmaceutical-grade results whether you're working with CBD, essential oils, or pharmaceutical APIs.
We are certified by CE, ISO, UL, SGS, and ATEX. Every pressure tank is tested hydrostatically at 1.5 times the working pressure to make sure it meets ASME BPVC standards. Our GMP/FDA-compliant processing makes sure that your products meet the highest standards for pharmaceuticals around the world.
Our advanced PLC/DCS system automatically controls temperature, pressure, and fluid switching with great accuracy. The safety interlock clamp quick-release structure strikes a good mix between high efficiency and operating safety. During the extraction process, real-time tracking keeps you up to date.
We provide OEM/ODM services that are suited to your needs. Separators come in one, two, or three stages. Please choose one. Gas ventilation systems, explosion-proof designs, and co-solvent pumps for polar compound extraction are all extras that can be added. The size of your output can be changed by our flexible design.
Our closed-loop recycling method for supercritical CO2 extraction returns more than 95% of CO₂, which greatly lowers the cost of running the system. Low critical temperature function maximizes yield while minimizing energy use.
We connect all of our technical support services, from process research and development to making tools and providing upkeep services. Our skilled tech team sends photos or videos every week to show how things are going. We offer a one-year guarantee with lifetime upkeep and help with Factory Acceptance Testing (FAT).
Within 30 business days, customized equipment is sent out. It only takes 5 to 7 days to get a standard form. To meet your deadline, we can help with freight by sea, train, and air.
|
No |
MAIN CONFIGURATION |
REMARK |
|
1 |
Extraction Tank |
Volume:5L+1L (2 tanks),Max working Pressure:50MPa |
|
2 |
Separation Tank |
Volume:1X2L and 1X1L,Max working Pressure:30MPa |
|
3 |
Pump |
CO2 high-pressure pump,Co-solvent pump |
|
4 |
Cooling System |
Temperature range:-5℃~+5℃ |
|
5 |
Heating Exchange System |
Max working Pressure:50MPa |
|
6 |
Purification System |
Max working Pressure:50MPa |
|
7 |
CO2 Storage Tank |
Max working Pressure:16MPa |
|
8 |
Flowrate Meter |
Model:Metal tube float (6.3-63L/H) |
|
9 |
Temperature Control System |
Temperature Range: Room temperature~75℃ |
|
10 |
Safety Devices |
Pressure gauge at high pressure pump outlet,overpressureprotection The extractor, separator, evaporator, dry purifier and mixer have safety valve to keep safe of system. |
|
11 |
User-supplied |
Power:3 phase, CO2: Food grade≥99.5%, single bottle net weight ≥22Kg Installation dimension: 2700×2500×1500mm |
It uses supercritical carbon dioxide's unique features. It works like this:
After beyond its critical point (31.1°C, 73.8 bar), CO₂ becomes supercritical, displaying gas-like diffusivity and liquid-like density.
Adjusting temperature and pressure controls CO₂ density (0.2-1.0 g/mL) and solvent strength. Targeting molecular weight substances is possible with this specificity.
Bioactive chemicals may be effectively extracted from microporous plant matrices using supercritical CO₂'s negligible surface tension and high diffusivity.
Separation: CO₂ flows into separator vessels, reducing solvent power due to pressure decrease. Target compounds precipitate while CO₂ returns to gaseous state.
To reduce waste and operational expenses, gaseous CO₂ is condensed, cooled, and recycled back to the extraction vessel using a closed-loop system.
Get CBD, THC, and other chemicals from hemp that are very pure. For food additives, separate the omega-3 fatty acids, astaxanthin, and phospholipids. Fractionation is what the supercritical CO2 extraction device does to get the purity level to a medical level while getting rid of heavy metals and plants.
Decaffeinating coffee and tea on a large scale without losing any flavour using a supercritical co2 extraction system. Get hop oils out for beer, get fat out of cocoa powder, and separate natural food colourants. Get the "solvent-free" sticker boasts that customers want.
Get the gentle scents from herbs, spices, flowers, and other plants. Volatile terpenes are kept safe by low-temperature activity while they are destroyed by steam distillation. Make oils of the highest quality for use in makeup and perfumes.
Get the active ingredients out of Chinese medicine herbs while keeping their bioactivity. Adhere to strict pharmaceutical standards to bring traditional treatment up to date.
Important for drying aerogels in nanotechnology. Get rid of solvents from gel mixtures without putting stress on the capillaries. This keeps the high-surface-area nanostructures for uses in catalysis and shielding.
Get active ingredients from plants, like rosehip oil, sea buckthorn oil, and vitamins. Make makeup ingredients with clean labels that meet the standards for natural and organic approval.
Our company maintains CE, ISO, UL, SGS, ATEX, and IEC certifications. All pressure vessels carry ASME certification with complete hydrostatic test reports. Our manufacturing facility follows GMP and cGMP guidelines, ensuring every system meets international pharmaceutical production standards.
Each system undergoes rigorous quality control:
We provide complete documentation including material certificates, welding reports, and calibration records for full traceability.
Q: How does particle size affect extraction efficiency?
A: Optimal particle size is 200-500 microns. Finer milling increases surface area and mass transfer rates, but excessively fine powder causes channeling or blockage. We help you determine the ideal size through bulk density testing.
Q: Can your system extract polar compounds like polyphenols?
A: Pure CO₂ is non-polar. For polar compounds, we integrate an independent co-solvent pump that injects ethanol or water to modify polarity and broaden extraction range.
Q: What maintenance does the high-pressure pump require?
A: Piston seals and check valves need inspection every 500-1,000 operational hours depending on particle load and pressure intensity. We provide detailed maintenance schedules and spare parts support.
Q: How do you prevent CO₂ leakage hazards?
A: Our systems include rupture discs piped to exterior, ambient CO₂ monitors, and automatic shut-off valves that trigger if concentration exceeds 5,000 ppm. All safety features meet ATEX standards.
Q: Can the system operate in subcritical mode?
A: Yes. Operating below 31°C in subcritical liquid range allows extraction of highly volatile terpenes without degradation, though solvation power for heavier lipids decreases.
Q: What's the typical extraction time?
A: Extraction duration varies by material and target compounds, typically 2-6 hours. Our engineering team helps optimize parameters for your specific application.
Q: Do you provide training?
A: Absolutely. We offer comprehensive operator training covering safety protocols, process optimization, and routine maintenance. Remote technical support is available throughout equipment lifetime.
Ready to upgrade your extraction process with supercritical co2 extraction system? Contact our technical team at info@biolandequip.com to discuss your specific requirements and receive a customized solution.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
