The Ultrasonic Homogenizer Reactor from Xi'an Bioland Instrument blends powerful ultrasonics with precise reactor building to provide high-level performance for the chemical, pharmaceutical, and nanomaterials fields. Our reactor has explosion-proof systems, titanium metal probes that can be adjusted (10–4000W), and PLC automation that can be added if needed. This equipment is certified by CE, ISO, UL, and SGS, and it can work at temperatures ranging from -20°C to 30°C. It cuts reaction time by 1/3 while still meeting GMP and FDA standards. You can build it out of glass, SUS304, or SUS316L. Sensitive materials don't break down when the operation mode is pulse or constant. Using sonic cavitation technology, this large-scale device changes the way emulsification, extraction, dispersion, and catalysis work.
Ultrasonic Homogenizer Reactor is the use of ultrasonic dispersion, crushing, activation and other multiple effects to destroy the solvent structure, improve the reaction activity, disperse crushed particles, to futher reduce the diameter of the wire. ultrasonic homogenizer reactor play a significant role in the superfine grinding, oil emulsification extraction and dispersed in nano scale for the powder material in liquid phase. At the same time, it can accelerate the reaction, emulsifying reaction and homogeneous reaction of powdery substance.
Specifications
1.The whole stainless steel column, mobile framework, 4-6 or more covers of the reaction kettle, with full set of glass parts for reflux, adding liquid, temperature measurement, and so on.
2. Use G3.3 high borosilicate glass, with good chemial and physical properties.
3. Alloy steel mechanical seal, PTFE connector, to maintain a high precision seal in the working condition.
4. With PT100 sensor probe, high precision temperature measurement, small errors, high efficiency.
5. AC reducer motor, strong torsion, no noise.
6. PTFE discharge value, moveable interface, discharging completely and quickly.
7. Our company can design special kettle boday structure according to customer requirements(such as PH meter, sand core filter etc)
8. All the reaction kettle can be made of explosion-proof device according to the customer request.(The explosion-proof device refers to the ex-proof motor + ex-proof control box + ex-proof temperature field display instrument).
Why Choose Bioland's Ultrasonic Homogenizer Reactor?
You deserve equipment that accelerates your production while ensuring safety and quality. Here's why our solution stands apart:
Safety & Compliance First
It's important that you feel calm. Our reactors are designed to not explode and meet ATEX and IEC standards. PLC automation gives exact control, and pulse safety keeps heat-sensitive materials safe.
Superior Material Selection
We use 3.3 borosilicate glass and frames made of 304 stainless steel to build reactors. Acids, alkalis, and organic solvents can't break down this mix. SUS316L construction is offered for use in harsh settings.
Energy & Time Savings
Your plan for making things is useful. Our technology cuts the time it takes to process by a third and the temperature of the reaction by 20 to 30°C. This speed has a direct effect on your income.
Flexible Power Options
You can pick from 250W to 4000W options, depending on whether you're doing pilot runs or full-scale production. You can fine-tune the processing strength by changing the frequency and volume.
Comprehensive Customization
We know that normal methods don't always work for all situations. Our engineering team can do OEM/ODM work, make unique stirring systems (anchor, paddle, and turbine), and combine filter, distillation, and vacuum systems in a modular way, depending on what the job calls for.
Transparent Production Tracking
You'll get progress reports every week with photos or movies. Before shipping, we give you thorough screening tools. You can also come to our location to do a Factory Acceptance Test.
Proven Track Record
We've been making process tools for more than 15 years and have sent products to Europe, Southeast Asia, and other places. Our skilled R&D team is always coming up with new ideas to keep up with changing market needs.
|
Model |
BL-10EX |
BL-20EX |
BL-30EX |
BL-50EX |
BL-100EX |
BL-150EX |
BL-200EX |
|
Volume(L) |
10 |
20 |
30 |
50 |
100 |
150 |
200 |
|
Power(W) |
180 |
180 |
180 |
180 |
370 |
750 |
750 |
|
Vacuum degree(Mpa) |
0.0968 |
0.0968 |
0.098 |
0.098 |
0.098 |
0.098 |
0.098 |
|
Speed(Ram) |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
|
Stirring rod |
Stainless steel wrapped with PTFE |
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|
Thermometer |
PT100 |
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|
Ultrasonic processor system |
Can be customize as your demand 10~3000w ultrasonic power can be adjusted frequency : 19.5-20.5KHz Automatic tracking titanium alloy probe /horn: Φ40 or customzie ultrasonic process time :0 ~ 99 hours 59 minutes 59 seconds can be adjustable,: Self-diagnostic function, program automatic error correction, over-load / over- temp..etc |
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|
Voltage |
220V/50HZ or 380V |
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|
Glass material |
3.3 high borosilicate glass |
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|
Frame material |
304 stainless steel |
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|
Optional |
Heating circulator,cooling circulator,vacuum pump,metering pump,peristaltic pump,PH meter... |
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Your understanding of the technology helps you maximize results. Here's how our Ultrasonic Homogenizer Reactor works:
Acoustic Cavitation Process
The metal probe sends high-frequency sound waves (20–28kHz) through your liquid. These waves make rounds of high and low pressure that go back and forth.
Bubble Formation & Collapse
During rounds of low pressure, tiny vacuum bubbles form very quickly. When these bubbles pop during periods of high pressure, they create hotspots that reach temperatures of around 5000K and pressures of 2000atm.
Mechanical Effects
When the bubble bursts, it sends out fast jets of liquid and strong shear forces. These forces break up particles, damage cell walls, and make micro-emulsions between liquids that don't mix.
Temperature Management
Our cooling jacket device moves cool water around the reactor because turbulence makes heat. This keeps the process temperature where you want it to be and protects materials that are sensitive to heat.
Adjustable Intensity
You can change the strength of cavitation by changing the volume. Lower amplitude works best for gentle emulsification, while higher settings are best for dispersing nanomaterials with a lot of force.
Pharmaceutical Industry
To improve drug absorption, make liposomes and lipid nanoparticles smaller than 100nm. Plants can be used to get useful chemicals. Make formulas that are nanoencapsulated.
Nanomaterial Production
Spread out graphene, carbon nanotubes, and other nanofillers in polymer materials. Get a regular spread that doesn't hurt the structure of the particles. Make uniform crystals smaller than one micron.
Chemical Synthesis
Speed up the transesterification processes so that biodiesel can be made. Combine reactants that can't mix well. Lessen the need for catalysts by making mass movement better.
Food & Beverage
Make stable emulsions for drinks and sauces. Make dairy goods the same. Use natural ingredients to get useful chemicals.
Cosmetics Manufacturing
Make fine emulsions for lotions and creams. Spread the colours out evenly. Make nanoemulsions to help the medicine get deeper into the skin.
Battery Technology
Spread out the lithium battery solution for covering the electrodes. For steady battery performance, make sure that the particles are spread out evenly.
Wastewater Treatment
Get rid of chemical pollution. Make biodegradation work better. Disrupting cells is one way to control bacteria communities.
Biotechnology
Disrupt cell walls for protein extraction. Prepare samples for analysis. Create stable biological suspensions.
Your compliance requirements drive our quality standards. Xi'an Bioland Instrument maintains rigorous certification:
Our in-house R&D team continuously improves designs based on industry feedback. Every reactor undergoes thorough testing before shipment.
Q: Can your reactor handle high-viscosity materials?
A: Yes, up to approximately 4000 cPs. For higher viscosities, we recommend combining ultrasonic processing with mechanical stirring. The probe effectiveness depends on material flow around the cavitation zone.
Q: How do you scale from lab to production?
A: We maintain consistent power density (Watts/liter) and amplitude across scales. Moving from batch to continuous flow ensures reproducible results. Our engineers help you calculate the proper residence time.
Q: What's the probe lifespan?
A: This depends on your application. Processing pure liquids extends probe life to months or years. Abrasive slurries may require replacement within weeks. We design probes with replaceable tips to minimize costs.
Q: Does processing increase temperature?
A: Cavitation generates heat. That's why our cooling jacket is essential for temperature-sensitive materials. Use pulse mode (alternating on/off cycles) to allow heat dissipation between processing intervals.
Q: How does this compare to high-pressure homogenizers?
A: Our reactor costs less to purchase and maintain—no moving parts or valves to replace. It excels at particle sizes down to 0.1 microns and offers easier cleaning. High-pressure systems suit extremely high throughput applications beyond 10,000 L/hr.
Q: Can I visit your factory for equipment inspection?
A: Absolutely. We welcome Factory Acceptance Tests. You can inspect the completed equipment, witness operation demonstrations, and verify specifications before shipment approval.
Q: What customization options exist?
A: Nearly everything. We adjust reactor volume, material selection, stirring systems, heating/cooling configurations, vacuum integration, automation level, and process modules. Share your requirements and we'll engineer a solution.
Q: What support do you provide after purchase?
A: We offer one-year warranty with lifetime maintenance support. Our technical team provides installation guidance, operation training, and troubleshooting assistance. Replacement parts ship quickly.
Ready to enhance your Ultrasonic Homogenizer Reactor production efficiency? Reach out to our team at info@biolandequip.com for customized solutions and technical consultation today.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
