XI'AN BIOLAND INSTRUMENT CO., LTD is a professional company that makes plant extraction equipment that is designed to separate organic compounds quickly and effectively. By mixing ultrasonic-assisted extraction (UAE), hot reflux, and organic solvent extraction (OSE) technologies, our systems are 50–500% more effective at extracting substances than traditional methods. Each unit has certificates from CE, ISO, UL, SGS, ATEX, and IEC. For precise operation, PLC fully automatic control systems can be added as an option. Our equipment is made from sanitary-grade SS304/316L and has a surface roughness of Ra ≤0.4¼m. It also meets strict GMP/FDA compliance standards. Low-temperature extraction at 40–60°C protects active ingredients that are sensitive to heat while cutting the time needed for extraction to just 24–40 minutes, which is over 66% faster than standard methods.
All of our extraction systems have full certifications, such as approvals from CE, ISO, ATEX, and IEC. We make sure that every part meets GMP production standards so that the end result meets pharmaceutical-grade quality standards.
Our two condensers work together to greatly improve recovery rates, which is good for your production. With ultrasound technology built in, mass transfer is sped up. This means you can get more active ingredients out of a product in less time while keeping its pure.
We have choices that are made just for you and your wants. For explosive chemicals, you can choose from explosion-proof designs. For corrosive environments, you can choose 316SS construction. There are also cleaning systems that use hot water and soap, and automatic release mechanisms. We do everything for OEM/ODM clients, from planning the workshop to putting up the tools.
During production, our experienced R&D team keeps an eye on your project by sending you picture and video reports every week. Before export approval, you get complete paperwork about the Factory Acceptance Test (FAT). Every system comes with a one-year guarantee and free upkeep for life.
It takes 5–7 business days to ship units that aren't modified. Custom-engineered systems can be shipped by boat, train, or air, and usually arrive in 30 working days.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
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Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
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Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
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Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
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System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
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Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
The controlled mass transfer processes in our plant extraction equipment make it possible to separate bioactive compounds while reducing thermal degradation to a minimum.
When raw plant material goes into the extraction room, the process starts. Ultrasound waves (UAE mode) make cavitation bubbles that break down cell walls and release chemicals inside the cells into the solvent. Accurate temperature control keeps the best conditions for extraction going at the same time without hurting molecules that are sensitive to heat.
The chemicals that dissolve then go through our high-tech cleaning system, which gets rid of the particles but keeps the active ingredients. Our setup with two condensers efficiently gets the liquid back by condensing the vapours at two different temperature levels. This gets both the light and heavy parts.
Sensors constantly check the flow rates, pressure, and temperature while the machine is running. The extra PLC system changes settings automatically to keep things the same between batches, so there is no room for mistake and results can be repeated.
Stage 1: Material Preparation
You put plant material that has already been processed into the extraction tube. The best fluid penetration is achieved when the size and moisture level are just right.
Stage 2: Extraction Phase
A hot liquid is pumped through the material bed by the device. Ultrasonic energy speeds up the breakdown of target molecules. This step usually takes 24 to 40 minutes to finish.
Stage 3: Separation & Filtration
The rough liquid goes through fine screens that get rid of solids. The answer that has been made clear goes on to the concentration stage.
Stage 4: Concentration
Low-temperature vacuum evaporation gets rid of extra solvents while keeping chemicals that are sensitive to heat. The concentration meets the requirements.
Stage 5: Solvent Recovery
Our dual-condenser method recovers 90–98% of the liquid so that it can be used again. This cuts down on costs and damage to the environment by a huge amount.
Stage 6: Final Product Collection
Before being automatically poured into collection jars, the concentrated extract goes through one last round of quality checks.
You should get good active pharmaceutical ingredients (APIs), like alkaloids, vitamins, and marijuana. Our systems work with cleanrooms and can reach the levels of purity of 99% or higher that are needed to make drugs and pharmaceutical ingredients.
A lot of plant matter has to be processed into foods and health products that are helpful. Plants can give you polyphenols, vitamins, and natural colours while still being bioactive if you handle them at controlled temperatures.
Flower absolutes, plant-based actives, and delicate essential oils should all be kept separate when making skin care items. It's important for the smell to stay true that volatile terpene profiles are kept by sub-critical extraction.
Herbs and spices can be used to get natural flavours, colours, and antioxidants. Our food-grade design makes sure that we follow safety rules for goods that people eat.
Lab-scale setups help with research and development (R&D) in many fields, such as medical research, process improvement studies, and the study of new materials.
XI'AN BIOLAND INSTRUMENT maintains rigorous quality control throughout manufacturing:
Our factory is ISO-certified, and all of our equipment is CE-marked to make sure it works with European markets.
Q: Can your equipment handle different types of botanical materials?
A: Yes. While the core hardware remains versatile, we optimize extraction parameters (temperature, pressure, solvent selection) through the PLC system for each specific botanical source to maximize yield.
Q: What's the typical solvent recovery rate?
A: Our dual-condenser systems achieve 90–98% solvent recovery. Higher recovery rates reduce operating costs significantly and minimize environmental impact.
Q: How do you ensure explosion safety when using flammable solvents?
A: All electrical components, motors, and sensors comply with ATEX or UL Class I Division 1 explosion-proof standards. We also offer nitrogen blanketing and double mechanical seal options.
Q: What's the difference between your ultrasonic extraction and traditional methods?
A: Ultrasonic-assisted extraction reduces processing time by over 66% while improving yields by 50–500%. The cavitation effect breaks cell walls more efficiently than passive soaking.
Q: Do you provide installation and training services?
A: Absolutely. Our comprehensive OEM/ODM service includes workshop planning, equipment installation, commissioning, operator training, and ongoing technical support.
Q: How long does custom equipment take to manufacture?
A: Customized systems typically require 30 business days. During production, you receive weekly progress updates with photos and videos from your dedicated project specialist.
Ready to improve extraction using plant extraction equipment? Our technical staff is ready to discuss your needs. Reach us at info@biolandequip.com for detailed quotations and custom solutions.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
