The tincture extraction machine from Xi'an Bioland is the most advanced way to get medicinal chemicals from plant materials. Our industrial system is up to 500% more efficient than old ways of doing things, and it only takes 24 to 40 minutes to finish an extraction cycle. The machine is made of 316 stainless steel and has PLC automatic control. It can do various extraction processes, such as ultrasonic-assisted extraction (UAE), hot reflux, and organic solvent extraction (OSE). Our product keeps heat-sensitive phytonutrients safe while increasing yield while working at stable low temperatures between 40°C and 60°C. With GMP-compliant designs, explosion-proof layouts, and built-in liquid recovery systems, you get pharmaceutical-grade equipment that changes the amount of work you can do.
Xi'an Bioland Instrument Co., Ltd. has been making chemical process tools for more than 15 years. With our ISO and CE certificates, you can be sure that every unit meets the highest quality standards around the world.
Superior Technical Capabilities
Our in-house R&D team brings a lot of technical knowledge to every job. These things help you:
With our technology, your output goes up by a huge amount. Compared to traditional ways, the extraction works 50–500% better. You finish in 40 minutes what usually takes days or hours. This cuts your production processes by a huge amount and boosts output.
We give you full help throughout your journey:
We can meet your needs whether you need tools for a lab or an entire factory. OEM/ODM services let you make any changes you want. Standard units are ready in 5–7 days, while custom orders take 30 business days to ship.
|
Technology parameter |
|||||
|
Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
Our tincture extraction machine uses clever dynamic extraction principles to get the most out of chemical transfer.
The first step is to put plant biomass into the extraction tube. You add the liquid of your choice, which is usually glycerin, ethanol made for food, or propylene glycol. The machine then starts ultrasonic cavitation, which makes millions of very small bubbles. These bubbles burst with a lot of force, breaking plant cell walls and releasing medicinal chemicals.
At the same time, the jacketed tank keeps the temperature under tight control. This keeps heat from breaking down chemicals that are sensitive to it. The measured shaking makes sure that the liquid contacts all of the plant material evenly.
As the extraction process goes on, the enriched solvent goes through steps of built-in filtering. This gets rid of the particles while keeping the dissolved chemicals. The closed-loop system keeps the liquid moving, which increases saturation.
Finally, the method removes the extract from the used biomass. The material is spun by centrifugal force, which gets rid of any leftover liquid. This cuts down on liquid loss by a huge amount and saves you money.
Step 1: Material Preparation
Put plant material that has already been ground into the extraction box. The right particle size makes sure that the most surface area is exposed.
Step 2: Solvent Addition
Add measured amounts of the liquid used for extraction. The method figures out the best amounts of liquid and material to use.
Step 3: Extraction Cycle
Start mechanical or sound stirring. The PLC system keeps accurate records of the temperature and time. This automatic check makes sure that each batch is the same.
Step 4: Filtration
The extract goes through several stages of filtering that get rid of plant particles as small as microns.
Step 5: Separation
Centrifugal force removes used biomass from liquid extract, which increases the output.
Step 6: Solvent Recovery
It is possible to get back and clean the liquid so that it can be used again, which lowers the cost of doing business.
Step 7: Collection
The final mixture gathers in receiving jars and is now ready to be concentrated or put into bottles.
You can easily get CBD, THC, and other full-spectrum cannabinoids out of cannabis. The ability to freeze things stops chlorophyll from being extracted, which makes oils cleaner and less refined.
Make Active Pharmaceutical Ingredients (APIs) that meet strict government requirements. IQ/OQ/PQ validation methods can be used with the equipment instructions.
Work with healthy foods, herbal remedies, and adaptogens. Using low temperatures protects delicate phytonutrients in things like medicinal mushrooms, echinacea, and Ashwagandha.
Make food essences and scented oils with a lot of focus. With vacuum-assisted extraction, volatile oils are captured without being broken down by heat.
Get organic actives out of plants for skin care products. The clean design keeps cosmetic-grade items from getting dirty.
Make plant infusions, natural flavouring extracts, and healthy drinking ingredients on a large scale.
Xi'an Bioland has very strict quality standards. Our factory is ISO certified, which means that quality control is always the same. All of the equipment gets CE approval, which shows that it meets European safety standards.
We make equipment that meets the standards of GMP (Good Manufacturing Practice) for use in pharmaceuticals. The materials meet FDA guidelines for food-grade materials. We can give you UL, SGS, ATEX, and IEC licenses for working in dangerous environments if you ask.
Before being sent out, every unit goes through a lot of tests. You get thorough paperwork that proves you are following the rules in your area.
Q: What extraction methods does the equipment support?
A: Our system handles ultrasonic-assisted extraction (UAE), hot reflux extraction, organic solvent extraction (OSE), aromatic oil extraction, and alcohol precipitation processes.
Q: How does low-temperature extraction benefit my product?
A: Operating at 40–60°C preserves heat-sensitive compounds like terpenes, cannabinoids, and phytonutrients that degrade at higher temperatures. You maintain full-spectrum profiles.
Q: What is the actual efficiency improvement I can expect?
A: Clients typically experience 50–500% efficiency gains depending on material type and previous methods used. Extraction time reduces by more than two-thirds.
Q: Can the system handle flammable solvents safely?
A: Yes. We offer full explosion-proof configurations with ATEX-certified components for Class I, Division 1/2 hazardous locations.
Q: What customization options are available?
A: We customize vessel sizes, material grades (316L stainless steel), automation levels, solvent recovery systems, CIP cleaning modules, and complete production line integration.
Q: How long does delivery take?
A: Standard configurations ship within 5–7 days. Custom-engineered systems typically require 30 business days.
Q: What support do you provide after purchase?
A: You receive a one-year warranty, lifetime maintenance support, operator training, technical consultation, and replacement parts supply.
Q: Does the equipment comply with pharmaceutical standards?
A: Absolutely. Our GMP-compliant design meets FDA requirements for pharmaceutical manufacturing, with full documentation for validation protocols.
Ready to transform your extraction process with a tincture extraction machine? Contact our technical team today at info@biolandequip.com for customized solutions and detailed quotations.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
