The advanced ultrasound assisted extraction machine from Xi'an Bioland Instrument Co., Ltd. is here to change the way you remove plants. Our enterprise-grade extraction systems are 50–500% more efficient than traditional methods. They are the result of over 15 years of engineering excellence. Our machines work at low temperatures (40–60°C) and finish extraction cycles in 24–40 minutes, which is more than two thirds less time than what it used to take. The system comes with two condensers, PLC control, and extra explosion-proof systems. It all meets GMP standards for use in medicinal and nutraceutical products.
When you choose our ultrasonic extraction systems, you're working with leaders in the field who know how hard it is to make things. We bring a wide range of approvals, such as CE, ISO, UL, SGS, ATEX, and IEC, to make sure that your processes meet quality standards around the world.
Our focused research and development team comes up with solutions that are made to fit your exact extraction needs. We design tools that will help you get the most out of processing stevia, propolis, capsaicin, or curcumin while keeping the active compounds' integrity.
We'll take care of everything for you, from planning the workshop to choosing the right tools, installing them, and teaching you how to use them. Our skilled team keeps an eye on every step of the production process and sends weekly updates with photos and videos that show the progress.
Customized product units can be delivered in 30 business days, while basic models can be delivered in 5–7 days. All of the tools comes with a full warranty for one year and free upkeep for life.
|
Technology parameter |
|||||
|
Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
High-frequency sound waves are used by our ultrasonic extraction technology to make cavitation bubbles in your extraction medium. When these tiny bubbles pop, they create a lot of strong pressure in one area, which breaks down plant cell walls effectively.
This cavitation process speeds up mass transfer, which lets liquids get deeper into plant materials. The result is faster separation times and better quality yields than with older methods.
Compounds that are sensitive to heat are kept safe in the controlled low-temperature environment, and the automated system keeps the working settings the same throughout your production cycle.
The first step in your extraction process is to prepare the material and load it into our extraction tank. The technology starts the ultrasound treatment while keeping the temperature and pressure at the right levels.
Our dual-condenser system collects and reuses useful solvents during extraction, which lowers the cost of doing business. It is easy to separate extracted chemicals from plant residues because the filtration step is built in.
During the last concentration step, extra solvents are removed in a vacuum, which protects your target molecules. Our automated discharge system moves final extracts to your gathering vessels, which makes the cycle complete without any problems.
Optional CIP cleaning systems get your equipment ready for the next batch, making sure that the quality of your products stays the same and that you follow all the rules.
Our extraction equipment is used by many different types of businesses that need high-quality plant products. Pharmaceutical firms use our methods to get the active ingredients out of medicinal herbs and plants.
Natural flavours, colours, and useful ingredients are taken out by companies that make food and drinks. Cosmetic companies use concentrated plant ingredients to make skin care and personal care products.
Companies that work with nutraceuticals make health and food aids. Research institutions do extraction studies to find and study new compounds.
Our ability to remove chemical compounds is useful for people who make essential oils. The ultrasound assisted extraction machine can be used on a range of scales, from small-scale study projects in the lab to full-scale production in factories.
According to Xi'an Bioland's strict certification standards, your tools must meet all foreign standards. Europe has approved our safety systems with CE certification, and our quality control systems are confirmed by ISO certification.
Extra security is offered by UL, SGS, ATEX, and IEC approvals for specific uses. Following GMP guidelines for pharmaceutical production settings ensures that all designs, materials, and operations are flawless.
Starting with choosing the materials and ending with final testing, our quality control methods keep an eye on every step of the production process. Prior to being sent to your building, each system goes through thorough Factory Acceptance Testing.
FAQ
Q: What extraction efficiency improvements can I expect?
A: Our systems deliver 50–500% higher efficiency compared to conventional extraction methods, depending on your specific application and materials.
Q: Can the equipment handle different extraction processes?
A: Yes, our product supports multiple processes including UAE, hot reflux extraction, organic solvent extraction, and aromatic oil extraction.
Q: What customization options are available?
A: We offer extensive customization including dual-ultrasonic configuration, explosion-proof systems, 316 stainless steel construction, PLC automation, and integrated solvent recovery systems.
Q: How long does delivery take?
A: Customized equipment typically ships within 30 business days, while standard configurations are ready in 5–7 days.
Q: What support do you provide after installation?
A: We provide comprehensive technical training, one-year warranty, lifetime maintenance support, and ongoing technical assistance from our experienced team.
Ready to enhance your extraction capabilities with ultrasound assisted extraction machine? Contact our technical team at info@biolandequip.com for customized solutions and detailed specifications.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
