Xi'an Bioland Instrument Co., Ltd. sells professional solvent extraction equipment that is designed to get the most out of plants and separate compounds. With more than 15 years of experience making things, our systems use ultrasonic-assisted extraction technology, which makes them 50–500% more efficient than other ways. Our product has two different types of condensers, PLC automatic control, and extraction temperatures kept between 40°C and 60°C to protect active ingredients that are sensitive to heat. Ultrasonic Assisted Extraction (UAE), hot reflux, organic solvent extraction (OSE), and alcohol precipitation are some of the extraction methods that the tools can handle. When compared to old methods, extraction processes take only 24 to 40 minutes to finish, which is over 66% less time. You can get all of our systems with full explosion-proof approval, and they all meet GMP/FDA standards.
Certified Quality & Compliance
We are licensed by CE, ISO, UL, and SGS. Every unit is made according to GMP standards, which means that the quality of your processes is pharmaceutical-grade.
Superior Extraction Performance
Our dual-condenser design makes recovery rates as high as possible. Low-temperature processing keeps high yield rates while protecting substances that are sensitive to heat.
Intelligent Automation
Optional PLC control systems make operations easier and cut down on the cost of labour. Consistent batch quality and tracking are made possible by real-time monitoring.
Customization Capability
Our R&D team here at the company does OEM and ODM work. We create equipment that is made to fit your materials, capacity needs, and room limitations. Most things can be shipped in 5–7 days, while custom options take 30 days.
Comprehensive Support
We offer full services, from planning the workshop to setting it up. You are kept up to date on your progress every week with pictures and movies. Long-term dependability is guaranteed by a one-year promise and free upkeep for life.
Proven Applications
Used successfully in production lines for stevia, propolis, curcumin, and mushroom extraction in the food, cosmetics, and medicinal businesses.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
Our method uses advanced mass transfer concepts for moving mass from solids to liquids and from liquids to solids.
When the raw materials go into the extraction tank, the process starts. Solvent is added at a fixed temperature and rate of flow. Ultrasonic waves (optional) cause cavitation effects, which break down cell walls and speed up the breakdown of active compounds.
As the blend moves through the reactor, the ideal temperature is kept. Different levels of solubility cause active ingredients to move from the solid structure to the solution phase.
The liquid phase goes through precision filtering to get rid of the particles after extraction. The extracted material is then sent to the concentration module, where extra liquid is removed by low-temperature vacuum evaporation.
Recovered liquid goes back into the system, which lowers the cost of the materials. The pure extract is gathered so that it can be processed further or put directly into packages.
Critical factors are constantly being checked by temperature sensors, pressure gauges, and flow meters. The PLC system changes the speeds of heating, cooling, and mixing on its own to keep the extraction conditions perfect throughout the cycle.
Step 1: Material Loading
After prep work like washing, breaking, or drying as needed, the raw plant materials are put into the extraction tank.
Step 2: Solvent Addition
Based on the properties of the material, food-grade ethanol, water, or other acceptable liquids are added in specific amounts.
Step 3: Ultrasonic Extraction
When equipped, ultrasonic generators work, making tiny bubbles that make cell walls more permeable and speed up the breakdown process.
Step 4: Temperature-Controlled Extraction
Correct temperatures are kept by heating devices. The liquid is spread evenly across the material bed by circulation machines.
Step 5: Filtration
Bag filters, plate filters, or vacuum filters are used in multiple steps to remove solids and other impurities from the extract.
Step 6: Pay attention
The liquid that has been clarified goes into the vacuum concentration unit. There, it becomes smaller through slow evaporation while the active chemicals are kept.
Step 7: Solvent Recovery
This device collects the vaporized solvent, melts it down, and sends it back to the holding tanks so it can be used again.
Step 8: Collection & Discharge
Clean valves let concentrated extract flow into collection jars so it can be used in later steps of the process.
Pharmaceutical Industry
Active pharmaceutical ingredients (APIs) are taken out of plant drugs. Making preparations for traditional Chinese medicine, plant drug intermediates, and standardized extracts.
Nutraceutical & Supplement Manufacturing
Using plant products like curcumin, resveratrol, ginsenosides, and flavonoids to make nutritional supplements. Putting together useful food items.
Food & Beverage
Natural flavour extraction, making essential oils, concentrating colours, and getting ingredients ready for drinks. Making natural sweets from stevia juice.
Cosmetics Industry
Get organic active ingredients out of plants for skin care products. Making plant oils, chemicals that fight age, and natural preservatives.
Essential Oil Production
Aromatic chemicals can be extracted from flowers, leaves, seeds, and bark using solvents and steam distillation for use in medicine and fragrances.
Research & Development
10L to 50L lab units for universities, research institutes, and R&D teams that are working on developing extraction methods and isolating compounds.
The factory where we make things is certified by the ISO quality control system. Before they are sent out, all units of solvent extraction equipment go through strict factory acceptance testing (FAT).
When machinery and pressure tanks get CE approval, it means they meet European safety standards. Our plans follow the ATEX guidelines for tools that will be used in areas that could be explosive.
FDA food-grade standards are met by materials that come into touch with process fluids. The methods for welding are based on ASME standards, and full documentation for each weld is provided.
All stainless steel parts in each unit come with mill test records and a full material tracking package. Pressure vessels are tested hydrostatically at 1.5 times their original pressure, and the findings are recorded.
With every system, we include full operation instructions, electrical schematics, P&ID diagrams, and servicing schedules. Our service package includes help with installation and training for operators.
FAQ
Q: What's the difference between ultrasonic extraction and traditional methods?
A: Ultrasonic technology uses high-frequency sound waves to create cavitation bubbles. This mechanical action breaks cell structures more efficiently than heat alone. You'll see faster extraction times, lower temperatures, and higher yields of heat-sensitive compounds.
Q: Can you process materials with high oil content?
A: Yes. We design the system with appropriate filtration and separation modules. For high-oil materials, we recommend configuration with centrifugal separation or extended settling stages to cleanly separate the extract phase.
Q: What solvents can your equipment handle?
A: Our systems accommodate water, ethanol, methanol, acetone, hexane, and other common extraction solvents. For aggressive solvents, we specify 316L stainless steel construction and appropriate seal materials. Always confirm your solvent with our engineers during specification.
Q: How do you ensure consistent batch quality?
A: The PLC control system maintains precise temperature, time, and mixing parameters. Recipe storage allows you to recall proven settings. Automated monitoring eliminates operator variation between batches.
Q: What maintenance does the equipment require?
A: Regular inspection of seals, gaskets, and heating elements. The CIP system simplifies internal cleaning. Ultrasonic transducers should be inspected every 3,000 hours. We provide a detailed maintenance schedule with recommended spare parts lists.
Q: Can the system be integrated into existing production lines?
A: Absolutely. We design interface points for upstream material handling and downstream concentration equipment. Our engineering team will review your facility layout and provide integration recommendations.
Q: What's your typical delivery time?
A: Stock configurations ship within 5–7 business days. Custom-designed systems require approximately 30 days from order confirmation. We'll provide weekly progress updates throughout fabrication.
Q: Do you offer installation and training?
A: Yes. Our technical team can travel to your facility for installation supervision, commissioning, and operator training. Alternatively, we provide detailed video guidance and remote support for straightforward installations.
Ready to improve your extraction efficiency with solvent extraction equipment? Contact our technical team at info@biolandequip.com for customized solutions, quotations, and engineering support today.
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2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
