For botanical, pharmaceutical, and food processing uses, Xi'an Bioland Instrument Co., Ltd. makes cutting-edge solid liquid extraction equipment. Our extraction systems get up to 500% better yields than old-fashioned ways. We have more than 15 years of experience in the field. Our equipment has quick working cycles of 24 to 40 minutes, PLC computer control, and a safety design that prevents explosions. Our solutions are made from 316 stainless steel that meets GMP standards and come with CE and ISO certifications. They can be used for multiple extraction methods, such as hot reflux, ultrasonic-assisted extraction (UAE), and organic solvent extraction at controlled temperatures between 40°C and 60°C to protect compounds that are sensitive to heat.
We can help you with important production problems with our industrial extraction tools. The old ways of doing things lose time and chemicals and don't always work.
You get tools that blend several extraction methods into a single platform. The system that uses sound waves to break down cell walls works well. Hot acid extraction gets the most solutes back. Aromatic oil separation keeps flammable chemicals from being lost.
With an accuracy of ±1°C, the temperature can be controlled from room temperature to 120°C. You can work with batches that are 50L to 5000L in size. The closed-loop system keeps the liquid from evaporating and getting dirty.
The easy-to-use PLC touchscreen display will be great for your workers. Keeping recipes lets you make batches over and over with just one touch. Downtime between production runs is cut down by automated CIP cleaning processes.
Because it is built in modules, you can add more condensers, liquid recovery units, or automatic discharge systems as your needs change.
Proven Performance Metrics
You get tools that cut the time it takes to remove by more than 65%. Depending on the raw materials you use, your return can go up by 50% to 500%. Compared to regular systems, this one uses 30 to 40 percent less energy.
Comprehensive Certification
The factory where we make things has ISO 9001, CE, and GMP compliance certificates. Each and every pressure tank is up to ASME standards. For areas that come into touch with food, the materials meet FDA 21 CFR Part 177.
Engineering Expertise
For decades, our in-house R&D team has worked as chemistry engineers. We've successfully set up extraction lines for processing stevia, propolis, capsaicin, curcumin, and mushrooms. You can use this information that has been collected.
Customization Capability
Need exact vessel measurements? Need a Special Alloy to Be Built? Want your new tools to work with your old ones? We do OEM/ODM work, and unique builds have 30-day lead times. Within 5 to 7 days, standard versions are shipped.
Full-Cycle Support
You work with specialized experts from the first meeting through installation and training. Photos and movies are included in weekly reports on progress. Before shipping, everything is checked to make sure it works at the factory. All parts are covered by a one-year guarantee, and servicing is available for life.
|
Technology parameter |
|||||
|
Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
The system operates through controlled mass transfer between solid and liquid phases.
Your raw material enters the extraction vessel where solvent surrounds the particles. Ultrasonic waves create microscopic cavitation bubbles that collapse violently. This disrupts cell membranes and accelerates diffusion.
Gentle agitation maintains suspension without damaging delicate structures. Temperature regulation optimizes solubility while protecting thermolabile compounds.
The miscella (solute-rich liquid) flows through precision filters. Solid residue separates cleanly with minimal solvent retention.
Extracted solution moves to the concentration stage. Vacuum evaporation recovers solvent at low temperatures. Condensers capture vapors and return them to holding tanks for reuse.
The entire process runs under automated control. Sensors monitor temperature, pressure, flow rate, and concentration continuously. Safety interlocks prevent operation outside safe parameters.
Stage 1: Material Preparation
You load pre-treated raw materials (ground, flaked, or whole) into the feed hopper. The system measures the precise solvent-to-material ratio based on your recipe.
Stage 2: Extraction Cycle
Fresh solvent enters the extraction vessel. Ultrasonic generators activate. Temperature reaches setpoint. Agitator maintains uniform distribution. Timer controls residence time from 24-40 minutes depending on your product.
Stage 3: Separation
Miscella drains through bottom valves into filtration units. Pressure differential pushes liquid through filter media rated to 1-5 microns. Solid marc remains for secondary extraction or disposal.
Stage 4: Concentration
Filtered miscella transfers to evaporation vessels. Vacuum reduces boiling point. Heating jacket supplies controlled energy. Target concentration reached in 2-4 hours.
Stage 5: Solvent Recovery
Vapors pass through condensers. Cooled solvent collects in recovery tanks. Purity testing ensures quality before reuse. Recovery efficiency exceeds 95%, reducing your operational costs significantly.
Stage 6: Product Collection
Concentrated extract discharges to collection vessels. Further processing (crystallization, spray drying, freeze drying) can integrate directly with our solid liquid extraction equipment.
Botanical & Herbal Processing
Chinese herbs, medical plants, and aromatics are used to get active chemicals. Our ability to work at low temperatures protects volatile oils and chemicals that are easily damaged. Uses include making ginseng, rhodiola, ginkgo biloba, and essential oils.
Pharmaceutical Industry
To get APIs from natural sources, you need equipment that meets GMP standards. For cannabis isolation, artemisinin extraction, and alkaloid recovery, you get purity that is good enough for medicinal use. Batch tracking meets the needs of regulators.
Food & Beverage Manufacturing
You can get natural colourants, flavour molecules, and useful ingredients. To make turmeric extracts, capsaicin from peppers, stevia glycosides, and anthocyanins from plants, you need to process curcumin. All things that come into touch with food are safe.
Nutraceutical & Cosmetic Production
Bioactive chemicals of high value for vitamins and skin care. Get the plant proteins, tannins, peptides, and carbohydrates out of the plant. Your goods keep their potency and set them apart in the market.
Oleochemical & Biodiesel
Getting seed oil from crops like sunflower, rapeseed, soybeans, and others. The tools can do everything from preparing oilseeds to recovering fuel oil. Operations can be profitable with solvent recycling methods.
Xi'an Bioland Instrument maintains rigorous quality management systems. Our manufacturing facility operates under ISO 9001:2015 certification for consistent process control.
All pressure vessels receive third-party inspection and ASME certification. Welding procedures follow qualified WPS with documented welder qualifications.
CE marking demonstrates compliance with European safety directives. Equipment exported to international markets meets regional electrical and mechanical codes.
GMP design qualifications ensure our product integrates into regulated pharmaceutical and food facilities. Documentation packages support your validation requirements.
Material certifications accompany every shipment. Mill test reports verify stainless steel grades. Surface finish measurements confirm sanitary standards.
Q: What is the typical payback period for your extraction systems?
A: Most customers recover investment within 12-18 months through increased yields and reduced solvent consumption. Your specific ROI depends on production volume and raw material costs.
Q: Can you handle pilot testing before full-scale purchase?
A: Yes. We offer laboratory-scale equipment rental and toll processing services. You send samples to our facility for extraction trials. This validates performance before capital investment.
Q: How do you ensure consistent batch-to-batch quality?
A: The PLC system stores validated recipes with all parameters locked. Automated sensors eliminate operator variability. Data logging creates complete batch records for quality review.
Q: What training do you provide for operators?
A: Standard package includes 3-5 days on-site training covering operation, maintenance, troubleshooting, and safety procedures. We provide operating manuals in English and video tutorials. Remote support continues after installation.
Q: Can the equipment process multiple products?
A: Absolutely. Quick-changeover design allows thorough cleaning between products. CIP systems automate sanitization. Recipe switching takes under 30 minutes. This flexibility maximizes your production capacity.
Q: What happens if we need capacity expansion?
A: Our modular design allows adding parallel extraction vessels, larger concentration units, or enhanced recovery systems. We plan for future growth during initial engineering to minimize retrofit costs.
Q: How do you handle hazardous solvent operations?
A: Complete explosion-proof electrical systems with ATEX certification. Nitrogen inerting prevents combustible atmospheres. Emergency venting protects against overpressure. Leak detection systems trigger automatic shutdown. Your facility safety manager receives full hazard analysis documentation.
Prepared to boost extraction efficiency using solid liquid extraction equipment? Our technical staff will evaluate your needs and suggest improvements. Reach us at info@biolandequip.com for detailed quotations and technical consultations.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
