The acoustic cavitation technology in our ultrasonic biodiesel reactor gives it efficiency that has never been seen before. Compared to traditional methods, this enterprise-grade system cuts reaction time by up to a third. It also works at 20–30°C lower temperatures to protect your important feedstocks. Our reactor is designed to not explode and comes with CE, ISO, UL, and SGS standards. PLC control is an option. Ultrasonic power can be changed from 250W to 4000W, operation modes can be pulsed or continuous, and glass, SUS304, and SUS316L are all materials that can be used. For pharmaceutical, biotech, nanotech, and chemistry uses, the titanium alloy tool is long-lasting and performs consistently.
Proven Expertise: Xi'an Bioland has been making chemical process tools for over 15 years, so they bring a lot of knowledge to every job.
Our goods have been approved by CE, ISO, UL, SGS, and ATEX, which means they meet world safety and quality standards, such as GMP/FDA requirements.
Customization Flexibility: Through OEM/ODM services, we can make options that are just right for you. Standard types are ready in 5–7 days, while custom equipment takes 30 business days to ship.
Superior Material Quality: Frames made of 304 stainless steel and high-grade 3.3 borosilicate glass reactors make this product very resistant to acids, alkalis, and organic solvents.
Intelligent Process Control: Sensitive materials don't get damaged by heat when PLC automation is used with exact temperature tracking and pulse protection.
End-to-End Support: Our dedicated team keeps an eye on production every week by sending picture and video reports. Before the goods are shipped, you get full inspection materials, or you can set up a Factory Acceptance Test at our site.
Multi-Functional Integration: Use one small device for emulsification, decarboxylation, esterification, distillation, and extraction.
Global Reach: We help with freight by sea, train, and air all over the world. We have strong sites in Europe and Southeast Asia.
Value for Life: You'll get a one-year warranty and free upkeep help from our skilled technical team for life.
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Model |
BL-10EX |
BL-20EX |
BL-30EX |
BL-50EX |
BL-100EX |
BL-150EX |
BL-200EX |
|
Volume(L) |
10 |
20 |
30 |
50 |
100 |
150 |
200 |
|
Power(W) |
180 |
180 |
180 |
180 |
370 |
750 |
750 |
|
Vacuum degree(Mpa) |
0.0968 |
0.0968 |
0.098 |
0.098 |
0.098 |
0.098 |
0.098 |
|
Speed(Ram) |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
0~600 |
|
Stirring rod |
Stainless steel wrapped with PTFE |
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Thermometer |
PT100 |
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Ultrasonic processor system |
Can be customize as your demand 10~3000w ultrasonic power can be adjusted frequency : 19.5-20.5KHz Automatic tracking titanium alloy probe /horn: Φ40 or customzie ultrasonic process time :0 ~ 99 hours 59 minutes 59 seconds can be adjustable,: Self-diagnostic function, program automatic error correction, over-load / over- temp..etc |
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Voltage |
220V/50HZ or 380V |
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Glass material |
3.3 high borosilicate glass |
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|
Frame material |
304 stainless steel |
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Optional |
Heating circulator,cooling circulator,vacuum pump,metering pump,peristaltic pump,PH meter... |
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1.The whole stainless steel column, mobile framework, 4-6 or more covers of the reaction kettle, with full set of glass parts for reflux, adding liquid, temperature measurement, and so on.
2. Use G3.3 high borosilicate glass, with good chemial and physical properties.
3. Alloy steel mechanical seal, PTFE connector, to maintain a high precision seal in the working condition.
4. With PT100 sensor probe, high precision temperature measurement, small errors, high efficiency.
5. AC reducer motor, strong torsion, no noise.
6. PTFE discharge value, moveable interface, discharging completely and quickly.
7. Our company can design special kettle boday structure according to customer requirements(such as PH meter, sand core filter etc)
8. All the reaction kettle can be made of explosion-proof device according to the customer request.(The explosion-proof device refers to the ex-proof motor + ex-proof control box + ex-proof temperature field display instrument).
Process Flow
Batch Process:
Process of Continuous Flow:
Options for Integrated Modules:
Industrial Continuous Flow Plants
Large-scale refineries benefit from compact in-line installation, replacing bulky batch tanks with space-efficient flow-through columns. Linear scalability supports production from pilot to full industrial capacity.
Waste Cooking Oil & Animal Fat Processing
High-viscosity feedstocks with elevated Free Fatty Acids pose challenges for conventional systems. Our reactor's powerful cavitation handles these demanding materials, making waste-to-energy projects economically viable.
Biodiesel from High-FFA Feedstocks
The system excels at acid esterification pre-treatment, accelerating reactions between FFAs and acid catalysts like sulfuric acid without extensive processing steps.
Mobile & Modular Production Units
Compact footprint and high power density make this technology ideal for containerized systems used by agricultural cooperatives and fleet operators producing fuel on-site.
Pharmaceutical Synthesis
Temperature-sensitive reactions benefit from 20-30°C lower operating temperatures, protecting valuable compounds while maintaining high conversion rates.
Nanomaterial Preparation
Precise ultrasonic control enables uniform dispersion and particle size control for advanced material applications.
Lithium Battery Slurry Processing
Effective dispersion and homogenization improve slurry quality for battery manufacturing.
Fine Chemical Production
Multi-functional integration supports extraction, catalysis, emulsification, and purification in one compact system.
Xi'an Bioland has strict quality standards for all of its production processes:
All the materials meet strict industry standards. For example, stainless steel parts are very resistant to chemicals, and borosilicate glass is very clear, so you can see what's happening in the process.
Q: How long does the sonotrode last in continuous operation?
A: Our Titanium Grade 5 sonotrode typically operates 6-12 months in industrial settings. Regular amplitude calibration extends service life. Replacement is straightforward with minimal downtime.
Q: Can your reactor handle high-acid feedstocks?
A: Absolutely. The system excels at acid esterification, significantly shortening pre-treatment for high-FFA oils. Cavitation accelerates reactions between fatty acids and acid catalysts.
Q: Is the system safe for methanol processing?
A: Yes. Our industrial units feature ATEX or Class I Div I certified components. High-voltage elements are housed in separate non-hazardous zone cabinets, ensuring complete safety.
Q: How do you scale up production capacity?
A: Scale-up is linear and predictable. Instead of building larger unproven vessels, you add standard ultrasonic probe modules in parallel or series, maintaining identical process parameters proven at pilot scale.
Q: What maintenance does the system require?
A: Maintenance is minimal compared to mechanical mixers with rotating seals. Perform periodic visual horn inspections, check stack bolt tightness, and ensure proper cooling flow to the transducer.
Q: What's the energy consumption compared to conventional methods?
A: While instantaneous power is higher, total energy per liter of biodiesel is lower due to dramatically reduced residence times—often 1/3 of traditional processing.
Q: Can I test the equipment before shipment?
A: Definitely. We provide detailed photos and videos for remote inspection, or you can schedule a Factory Acceptance Test at our Xi'an facility to verify performance specifications.
Q: What feedstock versatility does the reactor offer?
A: The system effectively processes various oils including soybean, canola, palm, waste cooking oil, and animal fats—even those with challenging viscosities and impurity levels.
Ready to accelerate your ultrasonic biodiesel reactor biodiesel production? Contact our technical team at info@biolandequip.com for customized solutions and detailed quotations.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
