The electric heating mixing tank from Xi'an Bioland Instrument provides high-quality thermal processes for making drugs, food, and chemicals. This GMP-compliant tank is made of clean SUS304/SUS316L stainless steel and has an inner surface finish of 0.4μm. It has 3-60kW electric resistance heating and jacketed thermal oil circulation, which makes it possible to keep the temperature within ±1°C for 50–5000L capacities. 95% heat efficiency, VFD-controlled agitation (15–2800 RPM), and explosion-proof ATEX setups all help your production. Designs that can be changed can work with working pressures between 0.09 MPa and 0.6 MPa and temperatures between -20°C and 250°C. The building is ISO/CE approved, which means it won't rust and can work in a sealed environment for lab to pilot-scale uses.
1.The electric heating mixing tank is made of all stainless steel materials. Its inner wall is made of high-quality 316L stainless steel (The part in contact with the material). The tank and pipe are mirror polished. Complying with GMP requirements and specifications.
2.The equipment consists of a stainless steel electric control cabinet and a main pot. The whole machine has a compact structure and it is easy to operate.
3. You can configure heating pot and cooling pot separately according to actual requirements. The materials can be heated or cooled according to process requirements. The heating method can be steam heating or electric heating.
4. There are various types of durable agitator blade, with strong mixing strength. It is suitable for the production of different products.
5. The motor is equipped with an advanced frequency converter, which can adjust the stirring speed according to production requirements.
6. You can choose to configure a AES dissolver to accelerate material dissolution and emulsification. It can save time and labor for you.
7. The stainless steel electric control cabinet can comprehensively monitor its operation, and it can display data, such as temperature and stirring speed, etc.
8. It can be equipped with vacuum pump for vacuum bubble extraction (optional).
Why Choose Us?
15 Years of Process Engineering Excellence
You are working with experts who know about heat dynamics. Our own research and development team comes up with unique solutions that meet your exact temperature needs and viscosity needs.
Complete Quality Assurance System
Certifications from CE, ISO, UL, and SGS protect your investment. Every tank is put through a 1.5x design pressure hydraulic pressure test and a PMI study to make sure the materials are correct.
True Customization Capability
We can make agitation systems, jacket designs, and explosion-proof controls that fit your needs, whether you need anchor agitators for 50,000 cP creams or high-shear homogenizers for emulsions.
Fast Delivery & Transparent Production
Most models are sent out in 5 to 7 days. Custom builds are finished in 30 business days, and you can see picture and video reports of the progress every week. You agree to the last check before shipping.
Lifetime Technical Support
After the warranty period is over, our techs offer ongoing upkeep advice. You can keep your business going smoothly with remote PLC monitoring.
Factory-Direct Pricing
Get rid of markups for distributors. You get high-quality bathroom equipment at the cost of making it, which cuts your CAPEX by 20 to 35 percent compared to market prices.
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Work pressure |
-0.1Mpa~0.5Mpa |
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Mixer Type |
Paddle ,can be customize |
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Sealing method |
Machinery Seal |
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temperature range |
-100-250ºC |
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Range of Spindle Speed(r.p.m) |
0 - 600r.p.m |
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Max. Loading Capacity |
50-10000L |
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Material |
SUS316/SUS304 |
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Key Selling Points |
Digital display frequency conversion speed regulation |
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Applicable Industries |
Manufacturing Plant,chemicals, Food & Beverage Factory, Home Use.,etc |
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reactor lid opening |
Stirring port, solid material port, temperature measurement port, pressure gauge port, constant pressure funnel port, condensation reflux port (can be customized according to requirements) |
Thermodynamic Heating Cycle
Electric heating rods that are submerged in the thermal oil or water in the jacket make controlled heat. The jacket spreads the heat evenly across your process material, getting rid of any hot spots that could burn it.
Mechanical Agitation Integration
The type of fan you chose makes shear forces and convection currents. PTFE wall scrapers keep taking product off of hot surfaces, which keeps the temperature even across the whole batch.
Precision Temperature Control
PID controls get input from PT100 sensors in real time. The system changes the heating power automatically to keep the setpoint temperature within ±1°C, which is important for polymerization processes or melting chocolate.
Safety Interlocks
Level monitors stop dry-run situations from happening. Pressure release valves keep the jacket from getting too pressurized. Models that aren't likely to explode use separate heating circuits to safely handle dangerous fluids.
Pharmaceutical Manufacturing
Synthesize API intermediates and blend ointment bases under GMP conditions. The tank's validated construction supports regulatory audits.
Cosmetic Production
Create stable emulsions for creams and lotions. Precise heating prevents wax separation while scrapers ensure homogeneous texture.
Food Processing
Cook sauces, melt chocolate, and pasteurize dairy at FDA-compliant temperatures. Sanitary design eliminates bacterial contamination risks.
Chemical Synthesis
Conduct polymerization and resin blending with explosion-proof configurations. Monitor exothermic reactions safely through controlled heating.
Battery Material Prep
Mix lithium slurries for electrode production. Corrosion-resistant materials handle aggressive electrolyte components.
Energy Storage Systems
Prepare molten salt solutions for concentrated solar thermal storage, maintaining precise viscosity through temperature control.
Your equipment arrives with complete documentation:
All fabrication follows GMP and FDA sanitary standards. Welds undergo dye penetrant inspection to ensure zero porosity.
Q: How do I choose between water and oil jacket heating?
Use water for processes below 100°C. Thermal oil extends your range to 250°C without generating steam pressure hazards.
Q: Can I prevent heating element burnout?
Yes. Our tanks include liquid level interlocks that disable heaters if jacket fluid drops below the element. Regular descaling maintains efficiency.
Q: Does the tank support cooling cycles?
Absolutely. The same jacket connects to chilled water systems. For rapid temperature changes, request internal cooling coils during customization.
Q: Which agitator suits high-viscosity products?
Anchor impellers with PTFE scrapers work best for materials exceeding 10,000 cP. They continuously remove product from heated walls for uniform heating.
Q: Is explosion-proof available for solvent processing?
Standard models aren't suitable. Specify ATEX-compliant construction with Ex-d rated motors and isolated heating circuits for flammable environments.
Q: What's your typical lead time?
Stock configurations ship within one week. Custom-engineered systems complete in 30 business days with weekly progress documentation.
Ready to optimize your electric heating mixing tank thermal processing? Our engineers will configure the ideal solution for your application. Reach us at info@biolandequip.com for specifications and quotes.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
