The decarboxylation reactor at Xi'an Bioland is a high-tech industrial-grade heat processing tank that was made to precisely activate molecules. Through controlled heat and vacuum conditions, our technology changes acidic compounds into their neutral forms. The reactor can hold between 10L and 500L of liquid and can keep the temperature within ±1°C of 80°C to 160°C. The jacketed design spreads heat evenly, and high-torque motion can handle viscosities of up to 100,000 cPs. It is made of SS316L and has an internal finish that is less than 0.4µm. This keeps it from oxidizing in situations of low pressure (<10 mbar). This machine changes raw plant extracts and drug intermediates in a way that can be repeated. It does this by getting rid of temperature differences and safely controlling CO2 off-gassing.
According to different materials, decarboxylation reactor is divided into glass decarboxylation reactor and stainless steel decarboxylation reactor.
The role of decarboxylation reactor: while preheating the raw materials for the next distillation process. it's widely used in chemical synthesis, fine chemicals, pharmaceutical pilot test and other scenarios, to meet the multi-dimensional needs of the pilot to pilot test, is a highly efficient tool for scientific research and industrial production.
1.High-quality materials, durable: the main body of the reactor is made of 304/316L stainless steel, with strong corrosion resistance, can easily cope with all kinds of acid and alkali environments and organic solvents, to ensure long-term stable operation; high borosilicate glass condensation and receiving device, high temperature, temperature difference, can withstand -20 ℃ to 300 ℃ of the drastic temperature changes, and effectively avoid the risk of rupture, service life is longer.
2.Integrated design, efficient and convenient: the reaction, condensation and collection functions are integrated in the aluminium alloy frame, which has a compact and reasonable structure, greatly reduces the connecting pipeline between equipments, reduces the hidden danger of material leakage, and saves the installation space; the bottom universal wheels are matched with the foot brakes, which is easy to move and position, and is convenient for the rapid deployment of the use.
3.Intelligent control, precise adaptation: equipped with advanced automatic control system, temperature, pressure, mixing speed and other parameters can be flexibly adjusted. It can accurately match the needs of various chemical reactions such as synthesis, distillation, extraction, etc., and the results of experiments and production are more reliable.
4.Multi-protection, safety: set up pressure sensor and safety valve double protection, overpressure automatic alarm and pressure relief; with over-temperature automatic power-off function, once the temperature is abnormal immediately cut off the heating power supply, all-round protection of equipment operation and personnel operation safety.
Why Choose Us?
15+ Years Manufacturing Excellence
We are experts in chemical process tools and have worked with the pharmaceutical, botanical extraction, and fine chemical businesses around the world for many years.
Complete Customization Capability
Your method is different. We can change the volume, pressure, material grades (SS304, SS316L, and Hastelloy), stirrer types, and combine systems that do more than one thing, like distillation or extraction.
GMP-Compliant Construction
FDA and GMP guidelines are met by all of the reactors. To make sure the quality is pharmaceutical-grade, sanitary welds, smooth surfaces, and materials that can be tracked are used.
Intelligent Control Systems
PLC programming with a touchscreen interface lets you precisely handle parameters. You can check on the progress of a batch from anywhere with the optional remote tracking.
Rapid Delivery & Support
It takes 5 to 7 days to ship standard models and 30 business days to ship unique solutions. Our tech team gives weekly updates on production along with photos and videos to back them up.
Comprehensive Safety Features
Configurations that are explosion-proof (ATEX/UL approved) keep activities that use volatile solvents safe. Vacuum interlocks and pressure release valves keep the person safe.
Factory-Direct Pricing
Get rid of the costs of middlemen. You save a lot of money on your capital investment because you get enterprise-level tools at factory prices.
|
Work pressure |
-0.1Mpa~0.5Mpa |
|
Mixer Type |
Paddle ,can be customize |
|
Sealing method |
Machinery Seal |
|
temperature range |
-100-250ºC |
|
Range of Spindle Speed(r.p.m) |
0 - 600r.p.m |
|
Max. Loading Capacity |
50-10000L |
|
Material |
SUS316/SUS304 |
|
Key Selling Points |
Digital display frequency conversion speed regulation |
|
Applicable Industries |
Manufacturing Plant,chemicals, Food & Beverage Factory, Home Use.,etc |
|
reactor lid opening |
Stirring port, solid material port, temperature measurement port, pressure gauge port, constant pressure funnel port, condensation reflux port (can be customized according to requirements) |
Botanical Extraction Industry
First, you need to process the raw hemp and weed oils. Our reactor can handle strong CO2 foaming while keeping oxidation from happening. This makes sure that the fuel for wiped-film systems is clean.
Pharmaceutical Manufacturing
Make API intermediates that need to be decarboxylated at high temperatures. The sealed space keeps the pure levels that are necessary for making drugs.
Food & Beverage Production
Turn on large concentrates for food items. Precise temperature control makes sure that all batches have the same amount of strength and dose.
Cosmetic Formulation
Get plant ingredients that have been activated ready for direct use. Cosmetic-grade production stays clean thanks to sanitary construction.
Fine Chemical Synthesis
Work with organic acids and exotic chemicals. Materials that don't rust can safely handle strong chemicals.
Research & Development
Pilot-scale reactors let you build a process with parameters that can be scaled up for mass output.
Xi'an Bioland maintains rigorous quality standards throughout manufacturing:
Every product undergoes Factory Acceptance Testing before shipment, including:
You receive complete documentation package including operation manuals, maintenance schedules, and compliance certificates.
Q: Why choose a reactor over a standard heating kettle?
A: Standard kettles lack vacuum capability and efficient agitation. Our system prevents oxidation, manages foaming safely, and ensures uniform heating throughout viscous materials.
Q: What's the typical batch processing time?
A: Complete cycles range 3-6 hours depending on volume and target activation. This includes solvent removal, temperature ramp, hold time, and cooling.
Q: Can you integrate this with existing distillation equipment?
A: Absolutely. We design discharge connections compatible with your downstream equipment. Transfer can be gravity-fed or pump-assisted.
Q: How do you prevent material from solidifying during cooling?
A: High-torque VFD motors maintain agitation throughout cooling. The variable speed adapts to increasing viscosity, keeping product flowable.
Q: What ongoing maintenance is required?
A: Routine maintenance includes mechanical seal inspection every 1000 hours, gasket replacement annually, and thermal fluid quality checks. We provide detailed maintenance protocols.
Q: Do you offer explosion-proof configurations?
A: Yes. We supply fully ATEX-certified explosion-proof systems for hazardous environments, including Ex-proof motors, wiring, and controls.
Q: Can this reactor handle corrosive materials?
A: For aggressive chemicals, we recommend SS316L or Hastelloy construction with compatible gasket materials. Consult our engineers with your specific compounds.
Q: What's included in your warranty?
A: One-year comprehensive warranty covering parts and labor, with lifetime technical support and maintenance service available.
Ready to upgrade your thermal processing capabilities with decarboxylation reactor? Our engineering team will design the perfect solution for your application. Reach us at info@biolandequip.com today.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
