The vacuum distillation reactor from Xi'an Bioland Instrument is designed to precisely separate and clean chemicals that are sensitive to heat while under low pressure. Our reactors work at pressure levels of less than 1 mbar, which lowers boiling points by 50–80°C to protect materials that are easily damaged by heat. These systems are made from SUS316L stainless steel or Hastelloy and have magnetic connection drives that allow them to work with no leaks. They can also be controlled at temperatures between -80°C and 250°C. With more than 15 years of experience making things, we can give you GMP-compliant tools with leak rates below 1×10⁺⁷ mbar·L/s. Each unit goes through strict helium leak detection and FAT testing to make sure it works reliably for making medicinal APIs, extracting essential oils, and breaking down polymers.
1.Strong Corrosion Resistance
Stainless steel reactors are made from high-quality stainless steel materials (such as 304, 316, etc.), offering excellent corrosion resistance. They can handle highly corrosive substances, such as strong acids and alkalis, making them ideal for use in chemical reactions, especially in industries where corrosion resistance is critical.
2.High Strength and Temperature Resistance
Stainless steel not only has excellent mechanical strength but also maintains stability under high temperatures, making it suitable for reactions that occur at elevated temperatures. It can operate effectively within certain temperature ranges.
3.Good Sealing Performance
Stainless steel reactors are designed with tight sealing mechanisms to prevent leakage or vaporization of the reactants, ensuring that materials do not escape during the reaction process and reducing environmental contamination.
4.High Pressure Endurance
Chemical reactions often involve high temperature and high-pressure environments. Stainless steel reactors are typically designed with reinforced walls to withstand pressure variations, ensuring the safety of the reaction process.
5.Customizable Design
Stainless steel reactors can be customized according to user needs, including capacity, shape, and configuration (such as mixing devices, heating or cooling systems), offering flexibility to meet various process requirements.
6.Easy to Clean and Maintain
The smooth surface of stainless steel makes the reactor easy to clean and maintain, ensuring compliance with hygiene standards. This is particularly important in the pharmaceutical and food industries, where cleaning performance is crucial to prevent cross-contamination.
7.Intelligent Control Systems
Modern stainless steel reactors are equipped with advanced automated control systems, allowing precise control over temperature, pressure, stirring speed, etc. This improves production efficiency and reduces the need for manual intervention.
Why Choose Us?
Certified Excellence You Can Trust
Quality control is needed for your business. We are licensed by CE, ISO, UL, SGS, ATEX, and IEC. All of the equipment is up to GMP/FDA standards for use in medicinal and food-grade settings.
Customization That Fits Your Process
Not every process is the same. Our R&D team can change the type of agitation, the volume, the pressure grade, and how the viscosity is handled. Based on how resistant you need it to be to rust, you can choose from SUS304, SUS316L, or Hastelloy construction.
Advanced Safety Features
Are you working with flammable solvents? Class I Div 1/2 and ATEX Zone 1 standards are met by our explosion-proof designs. Magnetic connection gets rid of shaft seal leaks, which cuts the risk of pollution by 99%.
Intelligent Process Control
These days' labs need smart answers. Upgrade to PLC control that can be monitored from afar. Touchscreens let you keep an eye on temperature, pressure, and spinning speed in real time.
Fast Delivery & Lifetime Support
Most models are sent out in 5 to 7 days. It takes 30 business days to get custom setups ready. You can get a warranty for one year and free upkeep for life from our expert team.
Cost-Effective Factory Direct Pricing
Get rid of markups for middlemen. When you compare our direct sales approach to wholesalers, it cuts your capital investment by 20–35% while keeping the same high quality.
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Work pressure |
-0.1Mpa~0.5Mpa |
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Mixer Type |
Paddle ,can be customize |
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Sealing method |
Machinery Seal |
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temperature range |
-100-250ºC |
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Range of Spindle Speed(r.p.m) |
0 - 600r.p.m |
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Max. Loading Capacity |
50-10000L |
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Material |
SUS316/SUS304 |
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Key Selling Points |
Digital display frequency conversion speed regulation |
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Applicable Industries |
Manufacturing Plant,chemicals, Food & Beverage Factory, Home Use.,etc |
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reactor lid opening |
Stirring port, solid material port, temperature measurement port, pressure gauge port, constant pressure funnel port, condensation reflux port (can be customized according to requirements) |
1. Pharmaceutical API Manufacturing
Get back expensive solvents like DCM and ethanol while the API crystallizes. Keep the chemical structure of intermediates that are sensitive to heat at lower temperatures.
2. Natural Product Extraction
Separate the essential oils, terpenes, and CBD without oxidation. Short-path setups work well with thick weed extracts and plant oleoresins.
3. Polymer & Petrochemical Processing
Take out any monomers that are still in the polymer melts. Recycle solvents with a high boiling point that are used to make plastics while following strict purity rules.
4. Food & Beverage Industry
Make fruit drinks and flavourings stronger without hurting them with heat. Cold-processed ingredients keep delicate scents alive.
5. Making chemicals
Separate azeotropic mixes that can't be split up at normal air pressure. Handle reagents that are corrosive with Hastelloy building choices.
6. Cosmetics Production
Cleanse the active ingredients and scent oils. Follow GMP guidelines when creating skin care products.
Our vacuum distillation reactor manufacturing follows international quality standards:
Material Verification
Testing for performance
Certifications of Compliance
Traceability
Each reactor includes material traceability reports, calibration certificates, and operation manuals in English.
Q: How does your reactor handle high-viscosity fluids above 50,000 cP?
A: We install high-torque anchor or helical ribbon impellers with oversized motors. This ensures uniform heat transfer and prevents hot spot formation in thick materials.
Q: What vacuum level can your systems achieve?
A: Standard configurations reach <1 mbar with dual-stage pumps. For molecular distillation, we offer turbomolecular pump upgrades achieving 0.001 mbar.
Q: How do you prevent pump damage from solvent vapors?
A: Our systems integrate secondary shell-and-tube condensers plus cold traps (-40°C to -80°C). This captures 99.9% of volatiles before they reach the pump.
Q: Is explosion-proof configuration available?
A: Yes. We provide EX-rated motors and control panels meeting ATEX or Class I Div 1/2 standards for flammable solvent environments.
Q: What's the lifespan of your magnetic coupling system?
A: Unlike mechanical seals requiring maintenance every 3,000-5,000 hours, our magnetic drives operate maintenance-free for the reactor's entire lifespan.
Q: Can I visit your factory for FAT?
A: Absolutely. We encourage clients to schedule Factory Acceptance Testing. Weekly production updates with photos/videos keep you informed until completion.
Q: Do you offer installation and training?
A: Yes. Our engineers provide on-site installation guidance and operator training. Remote support is available throughout your equipment's lifetime.
Ready to enhance your vacuum distillation reactor separation process? Contact our technical team at info@biolandequip.com for customized solutions and competitive quotations today.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
