The Xi'an Bioland Instrument Co., Ltd. is an expert in creating high-performance reactor chemical plant systems that are used for making chemicals and medicines on an industrial scale. Our reactors can hold anywhere from 50L to 20,000L, can precisely control temperatures from -80°C to 300°C, and can withstand pressures from full vacuum (-0.1 MPa) to 10 MPa. We have been engineers for more than 15 years. Each system has advanced motion technology, jacketed heat management, and different building materials like SUS316L, Hastelloy, and glass-lined steel. Our products solve some of the most important problems in manufacturing, like how to efficiently move heat in viscous systems, how to keep products from corroding in harsh chemicals, and how to make sure they meet GMP/FDA standards for medicinal uses. Each reactor goes through a lot of quality checks to make sure it will work reliably in your production setting.
Choosing the right manufacturing partner for your chemical processing equipment makes all the difference in production efficiency and product quality.
Certified Excellence
We are licensed by CE, ISO, UL, SGS, ATEX, and IEC. Our factories are up to GMP standards, which means that every product follows the rules for making medicines, foods, and cosmetics around the world.
True Customization Capability
We offer real non-standard design services, unlike companies that only sell catalogue items. You can choose the size of the tank, the grade of the material (SUS304, 316L, or Hastelloy), the type of motion (anchor, turbine, or helical ribbon), the pressure ratings, and process additions such as distillation columns or extraction modules.
Fast Turnaround
Within 5 to 7 business days, standard versions are sent out. Custom-engineered systems finish output in 30 business days, which is a lot faster than the average for the industry.
Transparent Production Tracking
Your personal project specialist sends you picture and video updates every week while the fabrication is going on. You get detailed inspection reports before the shipment, or you can set up an on-site Factory Acceptance Test (FAT).
Comprehensive Support
We cover our products with a guarantee for one year and offer upkeep support for life. Our expert team helps with installation, process improvement, and fixing problems to make sure that your investment gives you the best return possible.
Cost-Effective Factory Direct
When you buy directly from our factory, you avoid the markups that distributors add on top of the price, and you can also use OEM/ODM customization services that are usually only available to people who buy in bulk.
1.Strong Corrosion Resistance
Stainless steel reactors are made from high-quality stainless steel materials (such as 304, 316, etc.), offering excellent corrosion resistance. They can handle highly corrosive substances, such as strong acids and alkalis, making them ideal for use in chemical reactions, especially in industries where corrosion resistance is critical.
2.High Strength and Temperature Resistance
Stainless steel not only has excellent mechanical strength but also maintains stability under high temperatures, making it suitable for reactions that occur at elevated temperatures. It can operate effectively within certain temperature ranges.
3.Good Sealing Performance
Stainless steel reactors are designed with tight sealing mechanisms to prevent leakage or vaporization of the reactants, ensuring that materials do not escape during the reaction process and reducing environmental contamination.
4.High Pressure Endurance
Chemical reactions often involve high temperature and high-pressure environments. Stainless steel reactors are typically designed with reinforced walls to withstand pressure variations, ensuring the safety of the reaction process.
5.Customizable Design
Stainless steel reactors can be customized according to user needs, including capacity, shape, and configuration (such as mixing devices, heating or cooling systems), offering flexibility to meet various process requirements.
6.Easy to Clean and Maintain
The smooth surface of stainless steel makes the reactor easy to clean and maintain, ensuring compliance with hygiene standards. This is particularly important in the pharmaceutical and food industries, where cleaning performance is crucial to prevent cross-contamination.
7.Intelligent Control Systems
Modern stainless steel reactors are equipped with advanced automated control systems, allowing precise control over temperature, pressure, stirring speed, etc. This improves production efficiency and reduces the need for manual intervention.
Technical Parameters
|
Work pressure |
-0.1Mpa~0.5Mpa |
|
Mixer Type |
Paddle ,can be customize |
|
Sealing method |
Machinery Seal |
|
temperature range |
-100-250ºC |
|
Range of Spindle Speed(r.p.m) |
0 - 600r.p.m |
|
Max. Loading Capacity |
50-10000L |
|
Material |
SUS316/SUS304 |
|
Key Selling Points |
Digital display frequency conversion speed regulation |
|
Applicable Industries |
Manufacturing Plant,chemicals, Food & Beverage Factory, Home Use.,etc |
|
reactor lid opening |
Stirring port, solid material port, temperature measurement port, pressure gauge port, constant pressure funnel port, condensation reflux port (can be customized according to requirements) |
Our equipment serves diverse B2B manufacturing environments:
Pharmaceutical Production
Electropolished surfaces and the ability to do CIP/SIP are needed for API creation. According to cGMP paperwork guidelines, your reactor can do hydrogenation, crystallization, and esterification.
Petrochemical Processing
For viscous non-Newtonian fluids, polymer making needs high-torque churning. Continuous polymerization devices handle heat loads that are more than 100 kW.
Fine Chemical Synthesis
Corrosive intermediates are used in agrochemicals and custom products. Reactors sealed with glass protect against damage from hydrochloric and sulfuric acids and keep metal ions from getting inside.
Food & Cosmetic Manufacturing
For emulsification, gelation, and flavour extraction to work, the design needs to be clean, with quick-release clamps and FDA-approved touch areas that are polished to a mirror finish.
Energy Storage Materials
To make lithium battery electrolytes and liquid salt for concentrated solar power, the temperatures need to rise and fall precisely, and the air needs to be dry.
Xi'an Bioland Instrument maintains comprehensive quality management systems:
All pressure vessels undergo hydrostatic testing and non-destructive examination. Welding procedures follow ASME Section VIII standards with full documentation traceability.
Q: How do I choose between glass-lined and stainless steel construction?
A: Select glass-lined for highly acidic environments or where metal ion leaching affects product quality. Choose stainless steel for alkaline processes, high-pressure applications, or when thermal shock resistance is critical.
Q: What causes mechanical seal failure in chemical reactors?
A: Common issues include shaft misalignment, dry running, or chemical incompatibility with elastomer O-rings. We recommend cartridge-style double mechanical seals with barrier fluid systems for demanding applications.
Q: Can you handle high-viscosity polymer reactions?
A: Yes. Standard jackets lose efficiency with viscous fluids. We design systems with internal cooling coils and scraper-blade agitators that constantly renew the heat transfer surface, maintaining thermal control even at 500,000 cPs.
Q: Is retrofitting existing reactors for higher pressure possible?
A: Vessels are certified for specific Maximum Allowable Working Pressure (MAWP). Exceeding design limits requires complete re-engineering and often fails stress analysis. Commissioning a new vessel proves more cost-effective and safer.
Q: What is the typical equipment lifespan?
A: Stainless steel reactors last 20+ years with proper maintenance. Glass-lined vessels depend on thermal cycling frequency and impact prevention—typically 10-15 years before reglassing becomes necessary.
Q: Do you provide installation support?
A: We supply detailed installation drawings, piping schematics, and electrical diagrams. Our technical team offers remote guidance, and on-site commissioning services are available for complex systems.
Ready to optimize your production with a custom-engineered reactor chemical plant? Reach out to our technical team at info@biolandequip.com for application-specific solutions and quotations.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
