The continuous stirred tank reactor systems that Xi'an Bioland Instrument Co., Ltd. makes are used for large-scale chemical handling. Our reactors can hold anywhere from 5L to 20,000L, can control temperature accurately (±1°C), and can handle pressures up to 10 MPa. Each product is made from high-quality SUS316L, Hastelloy, or glass-lined steel, and it guarantees stable product quality by improving mixing efficiency (Reynolds number >10,000). We offer GMP-compliant solutions with automatic PLC control, explosion-proof designs, and multifunctional integration for mixing, distillation, and extraction processes. Our engineers have more than 15 years of experience in their field. Our reactors can accurately measure dwell time to within 2% of the true value. This helps the chemical, food, and pharmaceutical businesses run reliably in steady state.
Stainless Steel continuous stirred tank reactor is used in the production process of hydrolysis, neutralization, crystallization, distillation, evaporation, and other processes in medicine, chemical, food, and light industries. It is acid resistance, high-temperature resistance, wear resistance, and corrosion resistance. It can also be produced as per users' requirements.
1.Strong Corrosion Resistance
Stainless steel reactors are made from high-quality stainless steel materials (such as 304, 316, etc.), offering excellent corrosion resistance. They can handle highly corrosive substances, such as strong acids and alkalis, making them ideal for use in chemical reactions, especially in industries where corrosion resistance is critical.
2.High Strength and Temperature Resistance
Stainless steel not only has excellent mechanical strength but also maintains stability under high temperatures, making it suitable for reactions that occur at elevated temperatures. It can operate effectively within certain temperature ranges.
3.Good Sealing Performance
Stainless steel reactors are designed with tight sealing mechanisms to prevent leakage or vaporization of the reactants, ensuring that materials do not escape during the reaction process and reducing environmental contamination.
4.High Pressure Endurance
Chemical reactions often involve high temperature and high-pressure environments. Stainless steel reactors are typically designed with reinforced walls to withstand pressure variations, ensuring the safety of the reaction process.
5.Customizable Design
Stainless steel reactors can be customized according to user needs, including capacity, shape, and configuration (such as mixing devices, heating or cooling systems), offering flexibility to meet various process requirements.
6.Easy to Clean and Maintain
The smooth surface of stainless steel makes the reactor easy to clean and maintain, ensuring compliance with hygiene standards. This is particularly important in the pharmaceutical and food industries, where cleaning performance is crucial to prevent cross-contamination.
7.Intelligent Control Systems
Modern stainless steel reactors are equipped with advanced automated control systems, allowing precise control over temperature, pressure, stirring speed, etc. This improves production efficiency and reduces the need for manual intervention.
Why Choose Us?Certified Excellence You Can Trust
We are certified by CE, ISO, UL, and SGS, which means that every reactor we make meets international safety standards. Our quality control system meets GMP/FDA standards, which means that our tools can be used to make both drugs and food.
Your method is different. This is why we offer a lot of customization options that aren't common. You can choose the stirrer type, the range of viscosities, the working pressure, and the temperature. We can make options that are exactly what you need, whether you need anchor, paddle, or turbine impellers.
Parts made of SUS304, SUS316L, or Hastelloy can be chosen. Our products don't rust and can handle harsh chemical conditions. The sealed design and exact temperature control make sure that the data is accurate and that activities are safe.
If you buy straight from our factory, you save a lot of money on equipment investment costs. We cut out the middlemen, so you get the savings while still getting the best product.
Our technical team keeps an eye on your order every week and sends you picture and video reports. You get a lot of review paperwork before the shipment. We also welcome Factory Acceptance Testing at our building in Xi'an.
It takes 5 to 7 business days to ship standard items. It takes about 30 business days to send custom-engineered equipment. To meet your deadline, we can help with freight by sea, train, and air.
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Work pressure |
-0.1Mpa~0.5Mpa |
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Mixer Type |
Paddle ,can be customize |
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Sealing method |
Machinery Seal |
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temperature range |
-100-250ºC |
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Range of Spindle Speed(r.p.m) |
0 - 600r.p.m |
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Max. Loading Capacity |
50-10000L |
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Material |
SUS316/SUS304 |
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Key Selling Points |
Digital display frequency conversion speed regulation |
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Applicable Industries |
Manufacturing Plant,chemicals, Food & Beverage Factory, Home Use.,etc |
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reactor lid opening |
Stirring port, solid material port, temperature measurement port, pressure gauge port, constant pressure funnel port, condensation reflux port (can be customized according to requirements) |
Produce antibiotics, enzymes, and active pharmaceutical ingredients (APIs) under strict GMP conditions. Precise pH and dissolved oxygen control support sensitive fermentation processes.
Handle polymerization reactions for polystyrene and PVC production. Manage complex viscosity changes in polymer melts while controlling molecular weight distribution.
Function as bioreactors in activated sludge processes. Process high-volume sewage flows, maintaining microorganisms in optimal growth phases for efficient pollutant degradation.
Create emulsions, suspensions, and homogeneous mixtures meeting food safety standards. Support continuous production of sauces, beverages, and dairy products.
Blend creams, lotions, and serums with consistent texture and quality. Maintain sterile conditions for personal care product manufacturing.
Synthesize lithium battery materials and specialty chemicals. Support research and pilot production with scalable reactor designs.
Our manufacturing facility maintains comprehensive quality management systems. We hold ISO certification demonstrating commitment to consistent quality standards. CE marking confirms compliance with European safety directives.
Every continuous stirred tank reactor undergoes rigorous inspection protocols:
All documentation accompanies delivery, providing complete traceability and compliance verification for your quality assurance teams.
Q: How do I select the right reactor volume?
A: Calculate based on your desired production rate and residence time requirements. Our engineers can assist with sizing calculations specific to your chemical process.
Q: Can you handle highly viscous materials?
A: Absolutely. We customize impeller designs and motor power to accommodate viscosity ranges from water-like to paste-consistency materials.
Q: What's the difference between jacketed and coil cooling?
A: Jacketed systems provide larger heat transfer area for moderate cooling needs. Internal coils offer faster heat removal for highly exothermic reactions requiring rapid temperature control.
Q: Do you provide installation support?
A: Yes. We offer installation guidance documentation and can arrange on-site technical support for complex systems upon request.
Q: How does warranty coverage work?
A: All equipment includes a one-year quality warranty covering manufacturing defects. We provide lifetime maintenance support for continued operation.
Q: Can existing reactors be upgraded?
A: We assess your current equipment and recommend automation upgrades, improved agitation systems, or enhanced control capabilities to extend service life.
Ready to enhance your production capabilities with continuous stirred tank reactor? Contact our technical team at info@biolandequip.com for customized reactor solutions tailored to your process requirements.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
