The XI'AN BIOLAND stainless steel jacketed reactor is a high-quality thermal tank made for exact jobs like mixing, polymerization, and chemical synthesis. It has a strong double-wall construction, with an inner tank filled with reactants and an outer jacket that circulates heat media for accurate temperature control (±1°C). The sides of our reactor are electropolished (Ra ≤0.4µm) and made of high-quality SS304, SS316, or SS316L. It won't rust and meets GMP requirements. It comes in sizes from 10L to 20,000L, can handle temperatures from -80°C to +300°C, and can withstand pressures of up to 100 bar. It is better at handling thermal shock than choices sealed with glass, and it can still be cleaned to medicinal standards. There is a full quality check on every unit before it is sent out to make sure it meets ASME Section VIII and PED standards.
1.Strong Corrosion Resistance
stainless steel jacketed reactor are made from high-quality stainless steel materials (such as 304, 316, etc.), offering excellent corrosion resistance. They can handle highly corrosive substances, such as strong acids and alkalis, making them ideal for use in chemical reactions, especially in industries where corrosion resistance is critical.
2.High Strength and Temperature Resistance
Stainless steel not only has excellent mechanical strength but also maintains stability under high temperatures, making it suitable for reactions that occur at elevated temperatures. It can operate effectively within certain temperature ranges.
3.Good Sealing Performance
Stainless steel reactors are designed with tight sealing mechanisms to prevent leakage or vaporization of the reactants, ensuring that materials do not escape during the reaction process and reducing environmental contamination.
4.High Pressure Endurance
Chemical reactions often involve high temperature and high-pressure environments. Stainless steel reactors are typically designed with reinforced walls to withstand pressure variations, ensuring the safety of the reaction process.
5.Customizable Design
Stainless steel reactors can be customized according to user needs, including capacity, shape, and configuration (such as mixing devices, heating or cooling systems), offering flexibility to meet various process requirements.
6.Easy to Clean and Maintain
The smooth surface of stainless steel makes the reactor easy to clean and maintain, ensuring compliance with hygiene standards. This is particularly important in the pharmaceutical and food industries, where cleaning performance is crucial to prevent cross-contamination.
7.Intelligent Control Systems
Modern stainless steel reactors are equipped with advanced automated control systems, allowing precise control over temperature, pressure, stirring speed, etc. This improves production efficiency and reduces the need for manual intervention.
Why Choose Us?
15+ Years Manufacturing Experience
We specialize in chemical process equipment with a dedicated R&D team and senior engineers ensuring every unit meets your exact specifications.
Certified Quality You Can Trust
Our products carry CE, ISO, UL, and SGS certifications. All systems comply with GMP/FDA standards for pharmaceutical and food applications.
Complete Customization Flexibility
You get tailored solutions for capacity, pressure, temperature, agitation type, and material grade. We design equipment that fits your unique process requirements.
Factory Direct Advantages
Eliminate middleman costs. Our direct sales model reduces your investment by up to 30% while maintaining premium quality.
Fast Delivery Timeline
Standard units ship in 5-7 days. Custom configurations ready within 30 business days.
Comprehensive After-Sales Support
Enjoy one-year warranty with lifetime maintenance. Our team provides weekly production updates with photos and videos, keeping you fully informed.
Smart Automation Options
Optional PLC control systems, electric lifting mechanisms, and remote monitoring capabilities streamline your operations.
OEM/ODM Expertise
We welcome custom branding and specialized engineering projects. Your vision becomes our mission.
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Work pressure |
-0.1Mpa~0.5Mpa |
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Mixer Type |
Paddle ,can be customize |
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Sealing method |
Machinery Seal |
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temperature range |
-100-250ºC |
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Range of Spindle Speed(r.p.m) |
0 - 600r.p.m |
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Max. Loading Capacity |
50-10000L |
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Material |
SUS316/SUS304 |
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Key Selling Points |
Digital display frequency conversion speed regulation |
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Applicable Industries |
Manufacturing Plant,chemicals, Food & Beverage Factory, Home Use.,etc |
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reactor lid opening |
Stirring port, solid material port, temperature measurement port, pressure gauge port, constant pressure funnel port, condensation reflux port (can be customized according to requirements) |
Controlled thermodynamic exchange between the process tank and jacket space is how the stainless steel jacketed reactor works.
Temperature Regulation Process:
The jacket space is filled with thermal media like water, steam, oil, or glycol. In exothermic processes, cooling fluid takes in the extra heat. In endothermic processes, heating media move energy around to keep reaction temperatures at the best level.
Agitation Mechanism:
The motor-driven propeller technology makes sure that the mixing is even. Different blade configurations can handle viscosities ranging from solvents with low viscosity to polymers with high viscosities of up to 500,000 cPs.
Pressure Management:
The sealed box keeps the weather under control. For processes that need oxygen, vacuum procedures remove the air. Pressurized devices make it easier for gas-to-liquid processes to happen, like hydrogenation.
Safety Features:
Temperature monitors, pressure release valves, and rupture plates keep the system safe from overpressure and temperature runaway.
Pharmaceutical Manufacturing
Ideal for making API crystals, making drugs, and handling in a clean way. The reactor can handle the strict CIP/SIP procedures needed by GMP standards.
Chemical Synthesis
Works in conditions that are toxic when making fine chemicals. Safely makes intermediates, catalysts, and specialized chemicals.
Food & Beverage Processing
Works with dairy products, sauces, and liquid mixes. Materials that are FDA-compliant keep contaminants and metals from leaking out.
Cosmetics Production
The best way to mix creams, lotions, and serums. Clean design protects the purity of the product and the image of the business.
Polymer & Resin Manufacturing
In charge of polymerization processes with a high viscosity. High-torque motion is possible because the building is strong.
Biotechnology
Used in processes like fermentation, cell growth, and bioconversion that need to be completely clean and under strict environmental control.
New Energy Materials
Helps make lithium battery materials and liquid salt energy storage systems that need to be stable at very high temperatures.
Our manufacturing facility maintains the highest industry standards:
Each unit goes through:
Finish the FAT (Factory Acceptance Test) with the opportunity for the client to take part.
Q: What's the difference between jacketed and batch reactors?
A: A jacketed design specifically refers to the double-wall thermal control feature. All our products function as batch systems, processing materials in discrete quantities rather than continuous flow.
Q: Can you handle high-pressure hydrogenation?
A: Absolutely. We design units rated up to 100 bar with magnetic drive couplings for zero-leakage operation during gas-phase reactions.
Q: What agitator type suits high-viscosity materials?
A: Anchor or spiral ribbon impellers with high-torque motors are best for viscosities above 50,000 cPs. We'll figure out the best arrangement for your fluid based on its features.
Q: How do you ensure GMP compliance?
A: Our vessels have clean tri-clamp connections, electropolished Ra surfaces (less than 0.4µm), no dead-legs, and full material tracking. There is a full reference package.
Q: What's your customization lead time?
A: Standard units ship within one week. Custom-engineered systems typically require 30 business days from design approval to delivery.
Q: Do you provide installation support?
A: Yes. We offer on-site installation guidance, operator training, and commissioning services. Remote video support also available.
Q: What jacket type offers best heat transfer?
A: Half-pipe coil jackets provide superior heat transfer rates due to high-velocity media flow. We'll recommend the optimal design based on your thermal load calculations.
Q: Can existing reactors be retrofitted?
A: In many cases, yes. Share your current specifications, and our engineering team will assess retrofit feasibility for upgrades like automation or explosion-proof components.
Ready to enhance your stainless steel jacketed reactor production capabilities? Our technical team is standing by to discuss your specific requirements. Contact us today at info@biolandequip.com for customized solutions.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
