The ethanol extraction system from Xi'an Bioland Instrument works very well for large crop processing plants that need to be efficient and follow the rules. Our system combines cutting-edge technologies for solvent recovery, extraction, and filtration into a single closed-loop system. It works at controlled temperatures between 40°C and 60°C and is 50–500% more effective at extraction than standard ways. Your plant cuts working time by more than two-thirds because extraction cycles only take 24 to 40 minutes to finish. Every unit meets GMP/FDA standards because it is made of sanitary-grade SS304/316L stainless steel and has an interior surface of Ra ≤0.4μm. Our product has available PLC automation, a dual-condenser design, and solvent recovery rates of over 98%, which directly lowers your running costs.
Certified Quality You Can Trust
We hold CE, ISO, UL, SGS, ATEX, and IEC certifications. Every component meets international safety standards for hazardous environments.
15+ Years of Manufacturing Expertise
Every project gets a lot of technical know-how from our in-house R&D team. We've successfully shipped extraction lines for making capsaicin, curcumin, stevia, and propolis.
Customization Without Compromise
The things you need to make are special. We provide OEM/ODM services with unique materials, explosion-proof designs, and changes that are needed for a certain process. It only takes 30 business days to get a unique system.
Complete Process Integration
Ultrasonic-assisted extraction (UAE), hot reflux, organic solvent extraction (OSE), and aromatic oil distillation are all extraction methods that can be used with our systems. They are all built on a single, flexible base.
Transparent Production Tracking
A professional checks on your order once a week and sends you pictures and videos. You get full inspection paperwork before the shipment, or you can set up a Factory Acceptance Test at our site.
Lifetime Support Commitment
The one-year guarantee covers upkeep for life. Our expert team helps with installation, commissioning, and teaching staff all the time.
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Technology parameter |
|||||
|
Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
|
Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
The controlled solvent-based extraction concepts are what make the ethanol extraction system work. Ethyl alcohol is a polar liquid that breaks down active chemicals in plant matter, such as cannabinoids, terpenes, and essential oils.
How to Do It Step by Step:
If you choose to use cryogenic operation (-40°C to -80°C), fats and waxes can harden and filter out during extraction, which means you don't have to do separate cleaning steps.
Raw Material Preparation → Ethanol Circulation → Ultrasonic Assistance (Optional) → Extraction Chamber → Centrifugal Separation → Primary Filtration → Falling Film Evaporation → Solvent Recovery Tank → Condenser System → Extract Collection → Residue Discharge → CIP Cleaning
Your facility benefits from closed-loop design. Recovered solvent automatically returns to the storage tank for reuse, minimizing waste and purchasing costs.
Pharmaceutical Industry
Drug manufacturing and intermediates need to get active medicinal ingredients from herbs.
Nutraceuticals & Supplements
Extract plant materials to make pills, tinctures, and health products.
Food & Beverage
Find useful ingredients, natural colours, and flavours for clean-label goods.
Cosmetics Manufacturing
Extract active ingredients from plants for skin care and essential oil goods.
Cannabis & Hemp Processing
Cannabinoids and oils can be extracted efficiently while still meeting legal standards.
Essential Oil Production
Aromatherapy, perfumes, and smell use aromatic substances that have been separated.
Research & Development
Research and development (R&D) testing is done in lab-scale systems before production on an industrial scale.
Xi'an Bioland Instrument has strict quality standards at every stage of production:
Steps for Quality Control:
Q1: What extraction methods does your system support?
A: Our platform handles ultrasonic-assisted extraction (UAE), hot reflux, organic solvent extraction (OSE), aromatic oil distillation, and alcohol precipitation (AP) processes.
Q2: How does low-temperature extraction benefit my product quality?
A: Operating at 40–60°C preserves heat-sensitive compounds like terpenes and vitamins. It prevents thermal degradation while maximizing active constituent retention.
Q3: What solvent recovery rate can I expect?
A: Our falling film evaporators achieve ≥98% ethanol recovery. This dramatically reduces solvent purchasing costs and environmental impact.
Q4: Do you offer explosion-proof configurations?
A: Yes. Optional full explosion-proof systems include C1D1/C1D2 compliant motors, sensors, and control panels for safe operation with flammable solvents.
Q5: Can I customize material specifications?
A: Absolutely. You can specify SS316L stainless steel for all contact parts, custom surface finishes, and specialized gasket materials for your specific compounds.
Q6: How long does installation and commissioning take?
A: Standard installations complete within 1–2 weeks. Our technical team provides on-site commissioning, operator training, and process optimization support.
Q7: Is continuous operation possible?
A: Yes. With dual-module configurations and automated CIP systems, you can run semi-continuous or continuous batch processing for 24/7 production schedules.
Q8: What's included in your turnkey service?
A: We provide workshop planning, equipment selection, installation, commissioning, technical training, and lifetime maintenance support—everything for operational readiness.
Ready to improve your extraction efficiency with ethanol extraction system? Contact our technical team at info@biolandequip.com for custom solutions, quotes, and consultation.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
