Xi'an Bioland Instrument has specialized in plant extraction equipment manufacturing for over 15 years. Our ginger oil extraction machine completes a single batch extraction in 24–40 minutes, with efficiency improved by 50–500% compared to traditional distillation processes. The equipment operates at low temperatures of 40–60°C, fully preserving heat-sensitive active ingredients such as zingiberene and gingerols. It meets GMP, CE, and ISO compliance requirements and is widely used in pharmaceutical, nutraceutical, and cosmetic-grade production scenarios. OEM/ODM customization is supported, and products have been exported to multiple markets including Europe and Southeast Asia.
Many pharmaceutical and cosmetics manufacturers face the same dilemma: low yields from traditional distillation, degradation of active ingredients at high temperatures, and non-compliant solvent recovery leading to high regulatory risks. The Bioland product addresses these three core issues from the source of process design.
Verified & Dependable High Extraction Efficiency
Extraction efficiency is 50 to 500% more than standard distillation equipment. The multi-stage extraction mode can further boost the recovery of ginger oleoresin in one batch by up to 20% depending on the origin of raw material and drying procedure. We may offer pre-test data reports for your raw material samples.
Low Temperature Protection – All Active Ingredients Preserved
The apparatus works in the temperature range of 40–60°C, hence avoiding the zingiberene, gingerols and shogaols thermal degradation losses. This is especially important for pharmaceutical and high-end cosmetic applications, since the active chemicals are directly related to the efficacy of the product.
Multiple Processes, Single Machine – Flexible Response to Various Specification Requirements
The equipment platform enables flexible changeover between three processes: Ultrasonic-Assisted Extraction (UAE), Reflux Extraction, and OSE (percolation extraction). No need to purchase several machines for varied specifications of product, lowering the fixed asset expenditure.
Closed Loop Solvent Recovery – Emission Compliance with Cost Reduction
The integrated recovery system can recover more than 95% of ethanol or n-hexane in each cycle, greatly reducing the cost of solvent procurement, and also enabling the factory to fulfil the environmental emission regulation standards and penalty risks.
Industrial-Grade Explosion-Proof Safety Design
For the organic solvent working environment, the equipment uses ATEX-certified / Class 1 Div 2 / Zone 1 explosion-proof motors, sensors and control cabinets to ensure the safety of the user and the facility, and meet the industrial solvent operating requirement.
Step 1: Raw Material Pre-Treatment
Fresh ginger rhizome (Zingiber officinale) must be dried to a moisture content below 10% before feeding. Standardized pre-treatment ensures batch-to-batch extraction consistency.
Step 2: Fully Automatic Extraction Control
The PLC control system automatically manages temperature, pressure, and extraction time. Solvent or steam fully contacts the ginger rhizome within the sealed pressure vessel, releasing ginger essential oil and oleoresin into the separation chamber.
Step 3: Solvent Recovery & Product Collection
The closed-loop recovery system separates and recovers solvent from the product, ultimately obtaining concentrated ginger oil with residual solvent below 50 ppm, compliant with FDA 21 CFR Part 111 and European Pharmacopoeia (EP 5.4) residual solvent standards. The entire single-batch process takes 24–40 minutes.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
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Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
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Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
The extraction vessel is made of SUS304 stainless steel as standard, with SUS316L optional for corrosion-resistant applications. The internal wall is polished to Ra < 0.4µm, eliminating microbial growth dead corners and meeting GMP hygiene requirements for pharmaceutical production environments.
All welds undergo non-destructive testing (NDT), including X-ray radiographic inspection and ultrasonic inspection. Mill Test Certificates (MTC) for steel materials are provided with the equipment, confirming stainless steel composition and preventing heavy metal contamination of the final product.
The supercritical CO₂ configuration pressure vessel is designed to withstand pressures up to 35 MPa. Hydrostatic testing at 1.5× design pressure is performed before delivery, and helium leak detection is simultaneously conducted for supercritical models.
Pharmaceutical & Nutraceutical Supplement Production
Extracting ginger oleoresin with a ginger oil extraction machine rich in anti-inflammatory active ingredients for soft capsule filling. Residual solvent is strictly controlled below 50 ppm, meeting FDA and European Pharmacopoeia requirements in cleanroom environments.
Industrial Seasoning & Flavor/Fragrance
Supports large-scale extraction of ginger essential oil for ginger beer and other beverage concentrates and flavor formulations. The fractionation function enables 7×24 continuous operation, ensuring batch-to-batch consistency of aroma characteristics.
Cosmetic Raw Material Preparation
Subcritical low-temperature extraction fully preserves the antioxidant activity of ginger oil, suitable for high-end skincare lotion formulations, producing clear-colored, shelf-stable ginger oil without thermal degradation discoloration.
Bioland equipment holds CE and ISO certifications. The entire line is designed and manufactured to GMP standards. Pressure vessel components comply with ASME Section VIII specifications. Explosion-proof electrical systems are ATEX certified.
Each unit must pass Factory Acceptance Testing (FAT) before dispatch, verifying extraction efficiency exceeding 95% oil recovery and solvent loss meeting specifications. Customers are welcome to witness FAT at our Xi'an factory or conduct remote acceptance via detailed photos and videos.
15 Years of Focus — More Than Just Accumulated Experience
Bioland has focused on the plant extraction equipment field since 2008, providing over 300 production line solutions for stevia, propolis, curcumin, ginger oil, and other extraction projects. Customers cover markets in Europe, Southeast Asia, and the Middle East.
Full Order Visibility & Follow-Up
Each customer is assigned a dedicated production follow-up engineer who provides weekly progress reports with photos or videos. Equipment is shipped only after your confirmation of acceptance.
Comprehensive Warranty & Lifetime Technical Support
Each unit comes with a one-year full quality warranty, along with lifetime maintenance technical support, ensuring long-term stable equipment operation.
Flexible Customization to Match Your Production Line Needs
Full OEM/ODM order support. Whether a single machine or a complete production line, the engineering team can design customized solutions based on your factory layout, capacity requirements, and regulatory standards. Standard order lead time is 5–7 days; custom orders take 30 business days.
Pre-Sales Support
Process matching technical consultation and equipment selection recommendations. Pre-test data reports can be issued based on your raw material samples.
Production Follow-Up
Dedicated engineer sends weekly production progress photo/video updates.
Factory Acceptance Testing (FAT)
Can be arranged at Xi'an headquarters, or remote video acceptance service provided.
Logistics Solutions
Sea, rail, and air transportation supported, covering major global destination ports.
Warranty & Maintenance
One-year full quality warranty, lifetime maintenance support, guaranteed spare parts supply.
Compliance Documentation
CE, ISO certificates, GMP declarations, MTC material certificates — available on request.
Ready to improve your ginger oil production line efficiency? Contact our extraction process engineers today to get customized equipment solutions and quotations tailored to your raw material specifications and capacity targets.
Our commitment: professional response within 48 hours, with a free process consultation call available.
Q: Which process is most suitable for ginger oil extraction?
A: Supercritical CO₂ extraction provides a full-spectrum extraction of essential oil and oleoresin with no thermal degradation; steam distillation is lower in cost and suitable for extracting only volatile essential oil, but cannot effectively capture the heavy oleoresin that gives ginger its pungent flavor.
Q: What are the moisture content requirements for raw ginger?
A: Both solvent extraction and supercritical systems require dried ginger moisture content below 10%. Steam distillation equipment can accept fresh ginger, but single-batch yields are relatively lower.
Q: What is the expected yield per batch?
A: Due to differences in raw material origin and drying processes, professional equipment typically achieves yields of 1.5% to 3.5%. Multi-stage systems can provide an additional increase of up to 20% compared to standard single-stage distillation.
Q: Is the equipment suitable for solvent working environment safety requirements?
A: Yes. Explosion-proof configurations include ATEX-certified / Class 1 Div 2 / Zone 1 motors, sensors, and control cabinets, specifically designed for industrial-scale ethanol or n-hexane operations.
Q: What does routine maintenance include?
A: Includes: fractionation column cleaning, high-pressure gasket replacement every six months, molecular sieve regeneration in the CO₂ circulation loop, and annual calibration of pressure sensors.
Q: Does the equipment support production line customization?
A: Yes. Bioland accepts OEM/ODM orders. Solvent recovery units, CIP clean-in-place systems, and discharge configurations are all optional. Custom equipment lead time is 30 business days.
Have questions about the ginger oil extraction machine? Email us at info@biolandequip.com — we respond within 48 hours.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
