The ginger oil extraction machine from Xi'an Bioland works at a business level and changes the way you can make things. Our modern system is 50–100% more efficient at extraction than traditional methods. It can finish full extraction cycles in 24–40 minutes, which is more than two thirds faster than traditional tools. This machine keeps stable low temperatures between 40°C and 60°C, which protects bioactive chemicals that are sensitive to heat, such as gingerols and zingiberene, while still following GMP guidelines. The fully automated PLC control system makes things run more smoothly, and the 316 stainless steel build that you can choose from makes it last in tough medicinal and food-grade settings.
Our machine can do a number of different extraction methods, such as ultrasonic-assisted extraction (UAE), hot reflux, and organic solvent extraction (OSE). It can be used to process fresh ginger rhizomes for essential oils or to remove oleoresins for nutraceuticals. We have a history of installing things that work well in production lines for stevia, propolis, and curcumin, which will help you.
You should use reliable gear for your output. We are certified by CE, ISO, UL, SGS, ATEX, and IEC, which means that every unit meets safety standards around the world. All of our tools meet GMP/FDA standards, which gives you peace of mind when using them for food and medicine.
Our product not only meets the standards of the business, it sets new ones. Our special dual-condenser system will make a huge difference in the extraction rates. The closed-loop system that is combined makes the most of active constituent recycling while keeping costs low.
Say goodbye to tracking by hand. The temperature (within ±1°C of accuracy), pressure, and process time are all taken care of by our full PLC automatic control system. This cuts down on mistakes made by people and makes your production processes much shorter.
Every operation has unique needs. That's why we offer:
Our more than 15 years of engineering knowledge will protect your money. We're with you every step of the way, from planning the workshop to installation, approval, and expert training. A committed expert keeps an eye on your order every week and sends you picture or video updates. We offer a quality guarantee for one year, maintenance for life, and full expert help after the sale.
Need tools right away? Free-of-charge units are sent out in 5 to 7 days. Within 30 business days, custom options are sent out. We can get your freight to you anywhere by sea, train, or air.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
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Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
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Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
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Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
From ginger rhizomes, our apparatus separates the volatile essential oils and non-volatile oleoresins using sophisticated thermodynamic separation technology. Allow me to explain:
One method of thermal extraction is steam distillation, which involves passing pressure steam through ginger that has been processed. As a result of the heat, the compounds of the essential oils are vaporized and carried upwards into the condensation system by the steam. Our dual-condenser design maximizes production by effectively separating oil from water.
Mode of Non-Thermal Extraction: The method employs organic solvent extraction or ultrasonic-assisted extraction (UAE) for substances that are heat-sensitive. Cavitation bubbles, generated by ultrasonic waves, burst cell walls at temperatures below 60 °C, releasing bioactive chemicals. This prevents the degradation of fragile compounds, such as gingerols, that would occur with more conventional procedures.
Method Using Supercritical CO2: Variable-Pressure CO2 (20–35 MPa) Serves as the Solvent. In a single pass, you may selectively extract certain component profiles by altering pressure and temperature. This includes everything from light essential oils to heavy oleoresins. Depressurization causes the CO2 to evaporate entirely, eliminating any solvent residue.
Integrated solvent recovery systems can recover more than 95% of organic solvents, including hexane and ethanol, and purify them further. There is less waste, less money spent, and no break to environmental regulations thanks to the closed-loop design.
Your ginger oil extraction machine becomes an important part of making anti-inflammatory softgels and supplements for gut health. The system's ability to keep solvent residue below 50 ppm makes sure that tight pharmacopeia requirements for oral medicines are met.
Large companies that make drinks and perfumes depend on our tools to make sure that the smells they make are always the same. You can create goods like ginger beer concentrates and high-end perfumes with the fractionation feature that separates different flavour notes.
Our low-temperature extraction keeps ginger's skin-beneficial traits while beauty brands look for natural vitamins. The oil that is made can be easily mixed into emulsions, serums, and creams without breaking down when heated.
Ginger oleoresins are used in spice mixes, marinades, and healthy foods. They are extracted by food makers. The fast processing in our method keeps the new flavours while still meeting the safety standards for food.
Plant study can be helped by lab-scale units that let you try out new ways to extract compounds and separate them before moving up to production levels.
Xi'an Bioland maintains rigorous quality standards validated by international certifications:
Every unit undergoes Factory Acceptance Testing (FAT) before shipment. We perform:
Mill Test Certificates (MTC) accompany all stainless steel components, ensuring material traceability and preventing heavy metal contamination.
FAQ
Q: What's the difference between steam distillation and supercritical CO2 extraction?
A: Steam distillation is more economical and works well for volatile essential oils. However, supercritical CO2 captures both light oils and heavy oleoresins without thermal degradation. It's the preferred method when you need full-spectrum extraction with zero solvent residue.
Q: Can the machine process fresh ginger with high moisture content?
A: Steam distillation units handle fresh ginger, though efficiency decreases. For ultrasonic and solvent-based systems, we recommend dried ginger with moisture below 10% to prevent channel flows and maximize yield.
Q: What yield should I expect from my raw materials?
A: Professional machines typically achieve 1.5-3.5% yield from quality ginger rhizomes. Our advanced multi-stage systems can boost this by up to 20% compared to traditional methods, depending on material quality and extraction parameters.
Q: Is explosion-proof configuration really necessary?
A: If you're using organic solvents like ethanol or hexane, absolutely. Our explosion-proof systems include Class 1 Div 2 rated motors, sensors, and control panels that safely manage volatile vapors, protecting your facility and staff.
Q: What maintenance does the machine require?
A: Routine maintenance includes cleaning fractionation columns, replacing high-pressure gaskets every 6 months, regenerating molecular sieves in CO2 systems, and annual pressure sensor calibration. Our team provides detailed maintenance schedules and training.
Q: Can you customize the machine for my specific needs?
A: Yes! We specialize in OEM/ODM solutions. Whether you need special material compatibility, specific extraction volumes, or integration with existing production lines, our R&D team designs customized systems. Lead time is typically 30 business days for custom units.
Q: What kind of after-sales support do you provide?
A: You get a dedicated technical specialist, one-year warranty, lifetime maintenance support, and access to our engineering team for troubleshooting. We also offer on-site installation, commissioning, and operator training.
Ready to upgrade your extraction capabilities with a ginger oil extraction machine? Reach out to our technical team at info@biolandequip.com for customized solutions, detailed quotations, and expert consultation today.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
