Nov 10, 2026
Plant chemicals that are sensitive to heat can lose their value when conventional extraction uses long heating cycles, too much solvent exposure, or concentration that isn't well controlled. Bioland Instrument solves this problem with ultrasonic extraction equipment that can process medical herbs, mushrooms, tea, propolis, pigments, essential oils, and functional food ingredients quickly and efficiently at low temperatures. The system protects polysaccharides, flavonoids, polyphenols, volatile oils, colors, and other important active substances while improving production efficiency and consistency. It does this by mixing ultrasonic cavitation, controlled heating, pressure concentration, filtering, and automation.
At high temperatures, a lot of compounds that come from plants can oxidize, hydrolyze, evaporate, or change structure. Some substances, like polysaccharides from mushrooms, anthocyanins from plant colors, tea polyphenols, flavonoids, and scented oils, need to be processed in very specific ways. Bioland instrument's ultrasonic extraction equipment can handle temperatures that are usually best between 40°C and 60°C, which helps manufacturers avoid unnecessary heat exposure. Ultrasonic cavitation makes it possible for solvents to get inside cells and cell walls to be broken down without having to use long periods of high temperature heating. Protecting active ingredients in pharmaceutical, nutraceutical, cosmetic, and high-end food ingredients is especially important because it has a direct effect on the quality of the product.
When using standard hot-water extraction, a company that makes mushroom ingredients might have trouble with low polysaccharide recovery. Higher temperatures could also change the stability and look of the end extract. The ultrasonic extraction equipment made by Bioland instrument can be set up to remove Ganoderma lucidum polysaccharides, shiitake polysaccharides, enoki mushroom polysaccharides, and tremella extracts from mushrooms. Ultrasonic energy speeds up the contact between the solvent and the raw material, which helps get the polysaccharides out in less time. Filtration and vacuum concentration can be used with the solution to make a more controlled production line for mushroom polysaccharides.
Different materials need different ways to dissolve them. Polysaccharides and proteins can be mixed with water, but flavonoids, phenolic acids, tinctures, propolis, and botanical aroma compounds are more often mixed with ethanol. Bioland instrument's ultrasonic extraction equipment can be used for solvent extraction, water extraction, ethanol extraction, reflux circulation, percolation, and alcohol precipitation. Because of this, process engineers can pick a solvent system based on the solubility they want instead of pushing materials through a hard extraction method. The result is a useful way to process things at lower temperatures and keep sensitive compounds longer.
Cavitation is the best thing about ultrasonic extraction. Ultrasonic waves make tiny bubbles in liquids. When these bubbles pop, they cause localized physical effects that make it easier for solvents to get into cells and tissues and for materials to spread out. Bioland instrument's ultrasonic extraction equipment makes it easier to get active ingredients out of plant cells, so you don't have to use long-term thermal extraction methods as much. According to supplier process data, ultrasonic extraction can greatly improve extraction performance compared to traditional methods. Depending on the material, liquid, and process design, extraction rates can be raised by 50 to 500%.
People often forget that quality loss can be caused by a long extraction time. When a batch stays hot for hours, compounds may be exposed to the risk of oxidation or hydrolysis over and over again. Bioland instrument's ultrasonic extraction equipment is made to shorten the primary extraction stage. With the right process conditions, many herbal extraction applications can reach an effective extraction window in 24 to 40 minutes. How long it takes varies on the target chemical, particle size, solvent ratio, material loading, ultrasonic power, and ultrasonic power. A faster extraction process helps protect sensitive parts, boosts plant output, and lowers energy use.
Tea processors often have to get back the polyphenols, amino acids, flavonoids, aroma fractions, and tea juice from the tea without making the flavor too cooked. In the same way, coffee processors want to control the extraction of alkaloids and caffeine. The Bioland instruemnt ultrasonic extraction equipment can be used for both tea extraction machines and coffee extraction machines. It can do controlled extraction and possible vacuum concentration. Instead of just heating something, the system allows for a controlled flow of feeding, adding a solvent, ultrasound-assisted release, filtration, concentration, and collection. This makes it easier to get the same high-quality ingredients every time.
Flavonoids are used in a lot of different things, like herbal supplements, useful drinks, makeup, and medicines. However, their recovery can be affected by temperature, air contact, and the conditions of the liquid. Bioland instrument's ultrasonic extraction equipment can get flavonoids from ginger, chrysanthemum, ginkgo leaves, bamboo leaves, lotus leaves, onion skins, and other plant materials as well as fruit or veggie sources. It can also help get quercetin out of larch, celery, mulberry leaves, Sophora japonica, cypress, and other plants that contain quercetin or rutin with ultrasound. The goal is to make extracts that are cleaner and easier to separate and clean.
Because normal soaking doesn't fully release steviol glycosides from leaves, stems, and roots, stevia producers may have trouble with the sweetness level not being consistent. A customized stevia extraction machine built on Bioland instrument ultrasonic extraction equipment makes it easier for the liquid to get into plant tissue by breaking up cells through cavitation. There may be extraction tanks, pumps, filters, measuring tanks, and equipment for concentration on the production line. This setup helps users get more glycoside back, shorter extraction times, and a more stable process that can be used to make food-grade sweeteners.
Manufacturers of propolis need to efficiently separate flavonoids and phenolic acids from the resinous raw material, which is usually done with an extraction based on ethanol. With controlled solvent extraction, filtration, and recovery, Bioland instrument's ultrasonic extraction equipment can work with a propolis extraction machine setup. For projects that need to get pigments from plants, the same core platform can be used for orange-peel pigment, anthocyanin, chlorophyll, carotenoid, or betalain. Lower processing time and controlled temperature help keep the color value and active parts safe, which supports higher-value natural colorant goods for use in food, beauty, and health.
Bioland instrument's ultrasonic extraction equipment is more than just a tank with an ultrasonic generator attached to it. An ultrasound system, extraction vessel, tube heater, evaporator, condenser, oil separator, receiving tank, material pump, measure tank, storage tank, filters, vacuum pump, and electrical control room are some of the parts that make up a full extraction and concentration system. At the gas exits of the extraction tank and evaporator, demisters can be put in place. A thermal oil heating choice can be added to buildings that don't need steam. Customers can build a unified process with this integrated design instead of putting together separate pieces of equipment from different suppliers.
Repeatability is very important for customers who are going from lab work to trial or small-to-medium production. You can get Bioland instrument ultrasonic extraction equipment with PLC electrical controls, online concentration monitoring, automatic discharge, and CIP online cleaning. Most equipment is made of SUS304 or SUS316L stainless steel and is insulated with three layers. It is designed with good manufacturing practices (GMPs) in mind. These features help users keep track of batch consistency, cleaning procedures, worker safety, and where things are being used. Depending on the needs of the process, the systems can work with negative pressure, atmospheric pressure, or positive pressure.
Compound protection is more than just extraction; concentration is also important. Bioland instrument's ultrasonic extraction equipment can move the liquid to a concentration tank, where the pressure lowers the temperature at which it boils. A normal system vacuum can drop to about -0.085 MPa, and the concentration process may work at -0.05 to -0.09 MPa, depending on the needs of the production. Secondary vapor can be condensed and returned as a recovered solvent, which helps the solvent economy and circulation. This process works well for ethanol extracts, medicines, tea concentrates, plant oils, and other organic solutions that don't like being heated.
It might be hard for a plant that makes chili ingredients to keep the color, amount of oleoresins, capsaicin, and solvent use all in balance. For uses with capsaicin, chili oleoresin, and capsanthin-related pigments, Bioland instrument's ultrasonic extraction equipment can be set up as part of a Chili Oleoresin Extraction Plant. Ultrasound-assisted liquid contact helps easily release target components from chili material. Filtration and concentration help finish the product. The machines can be changed to fit the needs of production, solvent recovery, and purification further down the line. This makes it possible to go from raw chili to a standardized extract.
When making herbal tinctures, the active ingredients often need to be reliably extracted using ethanol or hydroalcoholic solvents. Bioland instrument's ultrasonic extraction equipment can be used to make a tincture extraction machine that can help heal herbs be handled more gently while also improving extraction contact. Rose oil, peppermint oil, valerian flavorings, wheat germ oil, plant protein, goji active substances, peony seed oil, and sea fish protein can all be used on the same platform. This value that can be used for more than one thing gives growing producers more options, since one engineered system can support more than one product-development program.
There are more than 15 years of experience at Xi'an Bioland Instrument Co., Ltd. in making equipment for processes like distillation, concentration, reaction, separation, filtration, purification, crystallization, mixing, drying, heating, cooling, and vacuuming. Its CE and ISO quality systems, GMP-focused manufacturing, and OEM/ODM engineering support back up the ultrasonic extraction equipment it sells. Models range from 50 L to 500 L, and evaporation rates range from 20 kg/h to 200 kg/h. Standard equipment can usually be delivered within 5–7 days, while customized equipment takes about 30 business days.
Plant chemicals that are sensitive to heat need more than strong extraction power. They need a controlled process that keeps the value of the ingredient from being lost when raw materials are loaded through concentration. Bioland instrument's ultrasonic extraction equipment solutions work at low temperatures and include vacuum concentration, cavitation-assisted mass transfer, clean stainless steel construction, PLC control, and process modules that can be changed to fit your needs. It doesn't matter if the goal is to get mushroom polysaccharides, tea polyphenols, flavonoids, propolis, pigments, stevia glycosides, or chili oleoresin. The right process configuration can help manufacturers get better stability, more efficient extraction, and higher market value.
Many heat-sensitive botanical applications are optimized around 40–60°C, depending on the material and solvent.
Yes. It can support ethanol, water, and selected solvent extraction processes with optional recovery and concentration.
Yes. It can be configured for Ganoderma, shiitake, tremella, enoki, and other mushroom polysaccharide extraction projects.
Yes. OEM/ODM customization is available for laboratory, pilot, and production-scale extraction systems.
Yes. Bioland instrument provides production progress updates, inspection photos or videos, FAT arrangements, and lifetime maintenance support.
Choosing Bioland Instrument means choosing a process-solution partner, not simply purchasing a machine. Our ultrasonic extraction equipment combines low-temperature compound protection, efficient ultrasonic cavitation, GMP-oriented construction, CE and ISO quality assurance, customized OEM/ODM engineering, and practical support from project planning to delivery. Our professional technical team can help evaluate your raw materials, target compounds, solvent system, capacity requirements, and downstream concentration needs. During production, a dedicated specialist can provide weekly photos or videos, while final inspection videos or Factory Acceptance Testing can be arranged before shipment. Contact Bioland Instrument today to discuss your mushroom, tea, stevia, propolis, pigment, flavonoid, or oleoresin extraction project. Email us at info@biolandequip.com.
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2. Vinatoru, M. An Overview of the Ultrasonically Assisted Extraction of Bioactive Principles from Herbs.
3. Tao, Y., Zhang, Z., & Sun, D. W. Experimental and Modeling Studies of Ultrasound-Assisted Extraction of Phenolic Compounds from Food and Plant Materials.
4. Tiwari, B. K. Ultrasound: A Clean, Green Extraction Technology.
5. Chemat, F., Zill-e-Huma, & Khan, M. K. Applications of Ultrasound in Food Technology: Processing, Preservation and Extraction.
6. Carrera, C., Ruiz-Rodríguez, A., Palma, M., & Barroso, C. G. Ultrasound Assisted Extraction of Phenolic Compounds from Grapes and Botanical Materials.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
