If you are looking for an efficient, energy-saving, and environmentally friendly herbal extraction equipment, our BL-TN-C100L Ultrasonic Herbal Extraction Equipment is definitely worth your in-depth understanding. This equipment is widely used in industries such as traditional Chinese medicine pharmaceuticals, health products, cosmetics, and food, and is gradually becoming the preferred choice for upgrading traditional extraction processes.
The 100L ultrasonic herbal extraction equipment is a modern pharmaceutical/food production device that integrates ultrasonic extraction and vacuum concentration. It is made of high-quality 304 or 316 stainless steel, with a capacity of 100 liters, suitable for small and medium-sized production and pilot experiments.
Compared with traditional water decoction and reflux extraction, this equipment can achieve higher extraction rates in a shorter time through ultrasonic cavitation effect, while retaining the biological activity of thermosensitive components.
Traditional Chinese Medicine Pharmaceutical Enterprises
Health and nutrition product companies
Manufacturer of cosmetic raw materials
Natural food/beverage companies
University and research institute laboratories
Many people may ask: How does ultrasound work? In fact, the principle is not complicated, but the effect is very amazing.
The mechanism of action of the effect is the actual effect of cavitation. Ultrasonic waves generate tiny bubbles in liquid, and when the bubbles close, thousands of atmospheres of micro shock waves are instantly generated, damaging the plant cell wall and causing the effective ingredients to dissolve quickly.
Mechanical effect: Ultrasonic waves propagate, causing the medium particles to vibrate, generating frictional force and acceleration to enhance diffusion and penetration, accelerating the dissolution of effective ingredients.
Thermal effect: Ultrasonic energy is absorbed and converted into thermal energy by the medium, instantly increasing the temperature of the medicinal tissue and improving the dissolution rate without damaging the biological activity of the ingredients
In short, ultrasonic waves are like countless "miniature blasters", constantly impacting the tissues of medicinal materials in the liquid, allowing the effective components within the cells to "escape" and enter the solvent. The entire process is a purely physical one and does not require the addition of any chemical reagents, making it environmentally friendly.
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Technology parameter |
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Model |
BL-TN-C50L |
BL-TN -C100L |
BL-TN -C200L |
BL-TN -C300L |
BL-TN -C500L |
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Volume (L) |
50 |
100 |
200 |
300 |
500 |
|
Evaporation capacity (kg/h) |
20 |
50 |
70 |
100 |
200 |
|
Motor power(KW) |
2.7 |
2.7 |
2.7 |
3.5 |
3.5 |
|
Steam consumption(kg/h) |
25 |
60 |
90 |
120 |
250 |
|
System vacuum (MPa) |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
-0.085 |
|
Pressure of jacket(MPa) |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
0.09~0.3 |
|
Compressed air (MPa) |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
0.5~0.6 |
|
Evaporation temperature(°C) |
60~100 |
60~100 |
60~100 |
60~100 |
60~100 |
Compared with traditional water decoction or reflux extraction, ultrasonic extraction increases the extraction rate by 50% -500% and shortens the extraction time by more than 2/3.
For example, traditional methods for extracting a certain traditional Chinese medicine component may take 6-8 hours, while ultrasonic extraction may only take 1-2 hours to achieve the same or even higher yield.
The extraction rate of patented equipment can reach over 95%, without the need for repeated reflux cycles (traditional methods usually yield less than 50%). This means that with the same raw materials, you can obtain more effective ingredients, directly reducing production costs.
The 100L Ultrasonic Herbal Extraction Equipment supports vacuum low-temperature extraction, with a water extraction temperature of up to 40 ℃, making it particularly suitable for extracting fresh products and thermosensitive components (such as vitamins, enzymes, aromatic substances, etc.), avoiding high temperature damage to activity.
No need for extensive heating, significantly reducing energy consumption.
Solvent can be recycled to reduce waste.
No chemical reagents added, no harmful waste.
Unrestricted by the polarity and molecular weight of the ingredients, it is suitable for extracting the vast majority of Chinese medicinal materials and various components, including:
Water extraction, alcohol extraction, solvent extraction
Volatile/non-volatile components
Plant essential oils, aromatic oils
PLC control, high degree of automation
Pneumatic slag removal, easy to open and clean
Equipped with CIP cleaning system, Optional explosion-proof
Workflow: How many steps are needed from feeding to discharging?
The workflow of the 100L ultrasonic herbal extraction equipment is very clear, highly automated, and easy to operate:
1. Feeding → 2 Add solvent → 3 Ultrasonic extraction → 4 Filtering and Separation → 5 Vacuum concentration → 6 Finished product collection
Preparation for feeding: Put the crushed medicinal/plant materials into the extraction tank and add an appropriate amount of solvent (water, ethanol, etc.)
Ultrasonic extraction: Start the ultrasonic generator, set the temperature, time, and power, and perform dynamic cyclic extraction
Filtering and Separation: After extraction is completed, the drug residue is separated by a dual filter or centrifugal device
Vacuum concentration: The extract enters the concentration tank and is concentrated under low-temperature vacuum conditions to retain thermosensitive components
Finished product collection: The concentrated extract can be directly used for subsequent processes or packaging
The entire process can be automatically controlled by PLC, the workflow can be displayed on the touch screen, and data can be printed and saved on an external PC.
A certain traditional GREECE medicine enterprise uses 100L Ultrasonic Herbal Extraction Equipment instead of traditional decoction process for the extraction of heat clearing and detoxifying medicinal materials such as honeysuckle . Result:
Extraction time reduced from 8 hours to 2 hours
The yield of active ingredients has increased by about 60%
A certain health product company extracts active ingredients such as Ganoderma lucidum polysaccharides using ultrasonic low-temperature extraction technology:
Preserved the activity of thermosensitive ingredients
Improved product purity and increased customer satisfaction
Successfully entered the international market through GMP certification
The 100L Ultrasonic Herbal Extraction Equipment represents the direction of modern extraction technology - high efficiency, energy saving, environmental protection, and intelligence. For small and medium-sized production enterprises, pilot laboratories, or research and development institutions, this is a highly cost-effective choice.
If you are considering upgrading the extraction process or building a new production line, you may want to include this equipment in the scope of investigation. After all, in a fiercely competitive market, technological upgrading is a cost advantage, and cost advantage will ultimately translate into market competitiveness.
Welcome to leave a message in the comment section or contact our technical team for detailed information -info@biolandequip.com. We will also continue to update the latest developments in the ultrasound extraction industry to help you make wiser decisions.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
