Between lab R&D and full-scale manufacturing, Xi'an Bioland Instrument's pilot plant glass reactor is reliable. Our method helps you overcome the "scale-up effect" that causes yield losses during production growth with capacities from 10L to 200L. Reactors made of GG17 borosilicate glass, with thermal shock resistance (ΔT up to 110°C), provide real-time optical transparency for crystallization, phase separation, and reaction dynamics. Our modular platform unifies reaction, distillation, extraction, and condensation across a temperature range of -80°C to 250°C with vacuum capabilities of 0.098 MPa. We provide GMP-compliant pharmaceutical, chemical, and biotech equipment with CE, ISO, UL, and SGS certifications.
1.The glass components are made of G3.3 borosilicate glass with good chemical and physical properties, such as: corrosion resistance and heat resistance.
2.Routinely applicable temperature range: high temperature experiment (maximum temperature is 200℃), low temperature experiment (minimum temperature is -80℃).
3.Frequency conversion speed control, gear motor, constant adjustable speed, low noise, strong torque, safe and stable.
4.PTFE paddles for stirring and mixing of low to high viscosity liquids(stirring paddle type selectable).
5.PTFE stirring paddle, suitable for stirring and mixing of low to high viscosity liquids. At the same time, you can choose different types of stirring paddles (anchor, paddle, frame and other mixing blades).
6.Other functional devices (explosion-proof device, PH monitoring, ultrasonic device, etc.) can be extended and customized according to specific needs.
Why Choose Xi'an Bioland Instrument?
Over 15 Years of Engineering Excellence
Process equipment for distillation, extraction, reaction, and separation is our specialty. Every unique project benefits from our in-house R&D team's decades of expertise.
Certified Quality You Can Trust
All reactors are CE, ISO, UL, and SGS-certified. Using GMP/FDA standards, we ensure your process satisfies regulatory criteria from the start.
True Customization, Not Just Configuration
A specific stirring speed? Unusual temperature range? Ultrasonic extraction or integrated filtration? We customize reactor volume, jacket design, stirring type (anchor, paddle, turbine), and automation level (manual to full PLC control) to your operation.
Full Production Transparency
A project manager posts photographs and videos weekly to follow your purchase. You obtain specific inspection media or book a Factory Acceptance Test (FAT) at our location before shipping.
Fast Turnaround
Standard models ship 5–7 days. Custom configurations are ready in 30 business days with sea, rail, or air freight options.
Comprehensive Support
Lifetime maintenance and one-year warranty. Our technical team helps with installation, troubleshooting, and process optimization.
Proven Track Record
We've supplied Europe and Southeast Asia's pharmaceutical, biopharmaceutical, and chemical intermediate businesses with turnkey solutions.
|
type |
volume (L) |
Motor power (W) |
Speed (r/min)
|
Stirring torque(1300r/min) |
Inside/outside tube diameter (mm) |
Reactor vessel cover relevant opening size |
||||
|
|
|
|
|
|
|
center |
left |
right |
later |
before |
|
BL-150 |
150 |
370 |
10-680
|
28000g.cm |
600*550 |
50# |
40# |
34# |
34# |
29# |
|
BL-100 |
100 |
250 |
|
22000g.cm |
460*500 |
50# |
40# |
34# |
34# |
29# |
|
BL-80 |
80 |
250 |
|
22000g.cm |
460*500 |
50# |
40# |
34# |
34# |
29# |
|
BL-50 |
50 |
180 |
|
15000g.cm |
360*405 |
50# |
40# |
34# |
34# |
29# |
|
BL-30 |
30 |
180 |
|
15000g.cm |
315*360 |
50# |
40# |
34# |
34# |
29# |
|
BL-20 |
20 |
120 |
|
12000g.cm |
315*360 |
50# |
40# |
34# |
34# |
29# |
|
BL-10 |
10 |
120 |
|
12000.g.cm |
245*260 |
50# |
40# |
34# |
34# |
29# |
|
BL-5 |
5 |
90 |
|
9000.g.cm |
200*230 |
50# |
29# |
24# |
24# |
19# |
In a tight, controlled environment, your pilot plant glass reactor performs chemical reactions, distillations, and extractions.
Heating/Cooling:
The double jacket transfers heat to and from the reaction mixture via thermal fluid. An external thermostat ensures ±1°C set-point precision.
Agitation:
The vessel's PTFE-coated impeller is driven by a high-torque motor. Stirring speeds mass transfer, maintains temperature, and reduces sedimentation and fouling.
Vacuum Operation:
Reduce internal pressure using a vacuum pump to reduce boiling points for gentle solvent evaporation or oxygen-free processes.
Reflux & Distillation:
Top-mounted glass condenser brings vapour up. Condensed liquid refluxes or distills in a receiver flask.
Material Addition:
Use dropping funnels or automated dosing pumps to add reagents via the top lid ports for exact stoichiometry.
Monitoring:
Real-time colour changes, phase separation, and crystal formation are possible with transparent walls, which optimizes processes.
For European markets, Xi'an Bioland Instrument has both ISO 9001 quality control approval and CE conformity marking. We offer UL, SGS, ATEX, and IECEx certification for explosion-proof setups upon request. Each product goes through the following:
Q1: What is the safe thermal shock limit for your reactors?
A: Our GG17 glass handles ΔT of 60°C–110°C depending on volume. We recommend programming gradual ramps on your thermostat to avoid stress fractures.
Q2: Can I run overpressure reactions?
A: Standard units are rated for vacuum and atmospheric pressure. For pressures above 0.5 bar, order our reinforced pressure-reaction glass models (up to 12 bar) with polycarbonate shields.
Q3: Which stirring impeller should I choose?
A: Use Anchor impellers with PTFE scrapers for high-viscosity materials (polymers, creams). Choose Propeller or Pitch-Blade impellers for suspensions and crystallization to prevent settling.
Q4: How do you ensure long-term sealing performance?
A: We use dry-running PTFE mechanical seals or magnetic couplings. For deep vacuum (< 10 mbar), ceramic-face seals are standard. Inspect seals periodically per your maintenance schedule.
Q5: Is the reactor compatible with Clean-In-Place systems?
A: Yes. Our lids accept low-pressure 360° spray balls designed for glass. This ensures complete solvent coverage without mechanical impact damage.
Q6: What delivery time can I expect?
A: Standard models ship in 5–7 days. Customized reactors require approximately 30 business days with full photo/video progress updates.
Q7: Do you offer installation and training?
A: Absolutely. We provide remote installation guidance, on-site commissioning (upon request), and operator training to ensure safe, efficient operation.
Ready to safely and effectively grow your process with a pilot plant glass reactor? Contact info@biolandequip.com for bespoke prices, technical datasheets, and project consultancy.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
