For study on thermal breakdown, a lab scale pyrolysis reactor is the perfect tool. With this high-tech system, you can turn biomass, like old plastics, tires, or coal, into useful goods like bio-oil, syngas, and char without using air. Our reactor works at temperatures ranging from -80°C to 200°C (and can be heated up to 1200°C), has a temperature accuracy of ±1°C, and can be set up in a fixed bed, a fluidized bed, an auger, or a spinning kiln. It was made with GG17 borosilicate glass or improved Hastelloy/Inconel materials, which make it chemically compatible and allow you to see the process in real time. Our product, which is CE, ISO, UL, and SGS approved, combines analytical chemistry with pilot-scale production to address important issues like uneven scaling data and catalyst screening in a controlled environment.
1.The whole stainless steel column, mobile framework, 4-6 or more opening ports of the reaction kettle lid, with full set of glass parts for reflux, adding liquid, temperature measurement, and so on.
2. Use G3.3 high borosilicate glass, with good chemial and physical properties.
3. Alloy steel mechanical seal, PTFE connector, to maintain a high precision seal in the working condition.
4. With PT100 sensor probe, high precision temperature measurement, small errors, high efficiency.
5. AC reducer motor, strong torsion, no noise.
6. PTFE discharge value, moveable interface, discharging completely and quickly.
7. Strong design ability, support customise on request. (such as PH meter, sand core filter etc)
8. Electrical explosion-proof model available.
We have worked in the pharmaceutical, biopharmaceutical, and chemical businesses for more than 15 years and are experts in chemical process tools. Our internal R&D team makes reactors that meet FDA and GMP standards.
There is only one study project like it. We can change the size of the reactor, the material (from 316L stainless steel to Hastelloy C-276), the stirring systems (anchor, paddle, and turbine), the heating rates (10°C/min to 1000°C/s), and the level of automation (from manual to full PLC control). The lab scale pyrolysis reactor can be changed to fit your needs.
Our lift-and-rotate designs, spark-free motors, and double sealing systems keep operating risks to a minimum. Safety rules set by OSHA and CE are followed by the built-in over-temperature prevention and emergency pressure release valves.
You can see how reactions are happening in real time through clear GG17 glass jars. For instant gas analysis, heated transfer lines connect straight to Micro-GC, GC-MS, or FTIR systems. There is no guessing, just accurate data.
It takes 5–7 days to ship units that aren't modified, but 30 business days to ship units that are. You get pictures and videos every week with updates on the process. We offer a guarantee for one year, maintenance for life, and Factory Acceptance Testing (FAT) as an extra.
One machine can do reaction, distillation, extraction, condensation, and pressure work all at the same time. Depending on your process, you can add ultrasonic units, peptide synthesis tools, or exhaust gas absorption devices.
|
type |
volume (L) |
Motor power (W) |
Speed (r/min)
|
Stirring torque(1300r/min) |
Inside/outside tube diameter (mm) |
Reactor vessel cover relevant opening size |
||||
|
|
|
|
|
|
|
center |
left |
right |
later |
before |
|
BL-150 |
150 |
370 |
10-680
|
28000g.cm |
600*550 |
50# |
40# |
34# |
34# |
29# |
|
BL-100 |
100 |
250 |
|
22000g.cm |
460*500 |
50# |
40# |
34# |
34# |
29# |
|
BL-80 |
80 |
250 |
|
22000g.cm |
460*500 |
50# |
40# |
34# |
34# |
29# |
|
BL-50 |
50 |
180 |
|
15000g.cm |
360*405 |
50# |
40# |
34# |
34# |
29# |
|
BL-30 |
30 |
180 |
|
15000g.cm |
315*360 |
50# |
40# |
34# |
34# |
29# |
|
BL-20 |
20 |
120 |
|
12000g.cm |
315*360 |
50# |
40# |
34# |
34# |
29# |
|
BL-10 |
10 |
120 |
|
12000.g.cm |
245*260 |
50# |
40# |
34# |
34# |
29# |
|
BL-5 |
5 |
90 |
|
9000.g.cm |
200*230 |
50# |
29# |
24# |
24# |
19# |
Change PE, PP, and PS into monomers or aromatics. Check how long zeolite catalysts last and how selective they are. Check the resistance to clogging in thick petroleum conditions.
Increase the amount of bio-oil and bio-char that can be made from farm waste. Check how the amount of wetness affects the quality of second-generation biofuel.
Through vacuum pyrolysis, get back the Carbon Black (rCB) and limonene that you retrieved. Test how well tire-to-fuel works before building industrial plants.
Screen catalysts for breaking down complex organics at high temperatures. To stop side effects, keep the conditions strictly inactive.
Look into the dynamics of coal devolatilization. Find the best coking and gasification settings for the energy and metals industries.
Look into how carbon nanotubes grow from molecules. Make the building blocks of graphene in temperature-controlled settings.
Our reactors carry CE, ISO, UL, SGS, ATEX, and IEC approvals. Every unit undergoes:
Materials and performance meet GMP/FDA requirements. We comply with ASTM E1131 for compositional analysis and PED/ASME for pressure safety.
Q: How do you prevent tar condensation in downstream lines?
A: We use electrically trace-heated exit lines and multi-stage condensation trains with optional electrostatic precipitators to keep vapors in the gas phase until controlled cooling.
Q: Can your reactor handle corrosive feedstocks like PVC?
A: Yes. We upgrade materials to Hastelloy C-276 or Inconel 625 to resist high-temperature HCl corrosion from chlorinated plastics or e-waste.
Q: What residence times are achievable?
A: Fluidized beds offer seconds (flash pyrolysis). Auger or rotary kilns provide minutes to hours via VFD-controlled feed rates.
Q: Can I couple the reactor to online gas analyzers?
A: Absolutely. Heated transfer lines connect directly to Micro-GC, GC-MS, or FTIR for real-time syngas composition tracking.
Q: What's the minimum sample size for valid testing?
A: Micro-reactors work with milligram quantities. Continuous-feed product units require 0.5–5 kg/hour to reach steady-state for reliable data.
Q: Do you offer explosion-proof configurations?
A: Yes. We provide ATEX-certified explosion-proof motors, control panels, and intrinsically safe instrumentation for hazardous environments.
Ready to accelerate your pyrolysis research with a lab scale pyrolysis reactor? Reach out for customized solutions and technical consultations at info@biolandequip.com today.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
