The automated chemical reactor from Xi'an Bioland Instrument blends cutting edge control technology with strong engineering to provide precise synthesis solutions for the chemical, pharmaceutical, and biotechnological fields. Our systems have GG17 borosilicate glass tanks that allow full visual tracking, temperature control from -80°C to 200°C, and motors that are double-sealed to prevent sparks. We have been making things for more than 15 years and can combine PLC automation, real-time parameter change, and the ability to add on modules. The clear design lets you see the response happening all the time while still following GMP guidelines. In one uniform system, our reactors can do many things, such as reaction, distillation, extraction, and vacuum processing.
Feedback control loops are implemented into the system. Temperature, pressure, and pH are among the vital characteristics that in-situ sensors continually detect. The PLC controller receives this real-time data and compares the current values with the setpoints of your programmed recipe.
The controller immediately modifies peripheral devices when deviations take place. For instance, if an exothermic reaction raises the temperature, the system either lowers the reagent dosing rate or increases coolant flow through the jacket. Tight process control is maintained by this dynamic reaction without the need for human involvement.
While sensors record quantitative data, you may see phase transitions, precipitate development, or colour variations in the clear glass jar. By ensuring even mixing without shaft penetration, magnetic stirring reduces the possibility of leaks.
The system uses vacuum pumps, cold traps, and distillation condensers to precisely manage pressure during vacuum operations. Complex sequences, such as heating, holding, cooling, and solvent recovery, may be programmed, and the automated chemical reactor will automatically carry them out with consistent precision.
Why Choose Us?
Certified Quality Assurance
With our CE and ISO certificates, you can be sure that every unit meets the highest safety and efficiency standards around the world. All of our goods meet GMP and FDA standards, so you can use them without worry in controlled settings.
Proven Engineering Expertise
Every project that our in-house R&D team works on is backed by years of unique experience. We've successfully sent systems to companies in Europe and Southeast Asia that make pharmaceuticals, biotech products, and chemical intermediates.
Full Customization Capability
Your process needs can be met by changing the size of the tank, the type of material used, the way it is stirred, and the way it is controlled. We change everything to fit your process perfectly, from lab study to pilot production.
Transparent Production Tracking
A committed expert checks on your order once a week and sends you photos and videos as it's being made. You'll be kept up to date at every step until the final check and approval.
Fast Turnaround Times
It takes 5–7 days to ship standard setups. Custom-engineered equipment can be shipped by sea, train, or air, and are usually ready within 30 business days.
Comprehensive After-Sales Support
You get a quality guarantee for one year and support for life. After the process is done, our expert team is still here to answer questions, fix problems, and give advice.
Flexible Service Models
We welcome OEM and ODM partnerships. Whether you select from our catalog or need engineering assistance for unique applications, our customer service center is ready to discuss your sourcing requirements.
|
type |
volume (L) |
Motor power (W) |
Speed (r/min)
|
Stirring torque(1300r/min) |
Inside/outside tube diameter (mm) |
Reactor vessel cover relevant opening size |
||||
|
|
|
|
|
|
|
center |
left |
right |
later |
before |
|
BL-150 |
150 |
370 |
10-680
|
28000g.cm |
600*550 |
50# |
40# |
34# |
34# |
29# |
|
BL-100 |
100 |
250 |
|
22000g.cm |
460*500 |
50# |
40# |
34# |
34# |
29# |
|
BL-80 |
80 |
250 |
|
22000g.cm |
460*500 |
50# |
40# |
34# |
34# |
29# |
|
BL-50 |
50 |
180 |
|
15000g.cm |
360*405 |
50# |
40# |
34# |
34# |
29# |
|
BL-30 |
30 |
180 |
|
15000g.cm |
315*360 |
50# |
40# |
34# |
34# |
29# |
|
BL-20 |
20 |
120 |
|
12000g.cm |
315*360 |
50# |
40# |
34# |
34# |
29# |
|
BL-10 |
10 |
120 |
|
12000.g.cm |
245*260 |
50# |
40# |
34# |
34# |
29# |
|
BL-5 |
5 |
90 |
|
9000.g.cm |
200*230 |
50# |
29# |
24# |
24# |
19# |
Pharmaceutical Synthesis
Precise temperature ramping and anti-solvent addition control are advantageous for API crystallization, polymorph screening, and peptide coupling. Batch after batch, you attain uniform crystal shape and particle size dispersion.
Biotech Processing
Long-term constant pH and temperature are necessary for enzymatic reactions, fermentation integration, and biocatalysis. Our reactors offer sterile connection choices while consistently maintaining these conditions.
Fine Chemical Production
Hazardous atmosphere ratings (ATEX/IECEx) and modular sensor integration are beneficial for complex multi-step syntheses, organometallic chemistry, and reaction calorimetry research.
Petrochemical Catalysis
R&D cycles are accelerated by the safe operation of high-pressure hydrogenation, catalyst screening, and gas uptake monitoring behind automated interlocks.
Materials Science
Our systems reliably provide the exact control over viscosity changes and curing profiles needed for polymer synthesis, nanoparticle creation, and sol-gel processing.
Food & Cosmetics
Our GMP-compliant designs and non-contaminating materials ensure that essential oil distillation, emulsification, and extraction processes fulfill stringent purity criteria.
ISO 9001 quality management systems are used in every manufacturing. Our electrical parts adhere to UL and CE safety regulations. We provide IECEx-certified and ATEX Zone 1/21 enclosures for activities in explosive environments.
All wetted parts' mill test reports ensure material traceability and that the alloy composition satisfies ASTM requirements. Hydrostatic testing is performed on pressure vessels at 1.5× design pressure, and system integrity is confirmed by detecting helium leaks.
You may verify that your bespoke reactor operates as intended by conducting a Factory Acceptance Test (FAT) at our facilities prior to shipment. We provide comprehensive documentation packages that include safety interlock validation records, surface finish inspection reports, and calibration certifications traceable to national standards.
Q; Can I integrate this reactor with my existing laboratory network?
Yes, our systems support standard industrial protocols for seamless data exchange with your LIMS or ELN platforms.
Q: What happens if power fails during a critical reaction?
UPS integration and fail-safe programming protect your batch. The system defaults to a safe state and logs the exact interruption point for recovery.
Q: How often do seals and stirring mechanisms need maintenance?
Magnetic stirring couplings require minimal upkeep. For mechanical seals, inspection every 2,000–3,000 operation hours ensures optimal performance.
Q: Can the reactor handle highly corrosive fluorination chemistry?
Absolutely. We configure vessels with Hastelloy C-276 or PTFE/PFA linings and select compatible O-ring materials like Kalrez for extreme chemical resistance.
Q: How accurate is temperature control during exothermic reactions?
Advanced PID cascade algorithms maintain reactor temperature within ±0.1°C, even during vigorous exotherms, by dynamically managing jacket cooling.
Q: Do you offer training for operators?
Yes, we provide comprehensive onsite or remote training covering operation, troubleshooting, and routine maintenance procedures.
Ready to enhance your synthesis capabilities with an automated chemical reactor? Reach out to our technical team at info@biolandequip.com to discuss your specific requirements and receive a customized solution proposal.
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
