The stainless steel Molecular distillation by Xi'an Bioland is state-of-the-art equipment for industrial-scale liquid-liquid separation. We are able to gently separate heat-sensitive compounds at temperatures well below their boiling points thanks to our equipment, which is constructed with superior SS316L steel and achieves ultra-high vacuum levels of 0.01Pa. Delivering single-stage, dual-stage, and three-stage designs, our team has 15 years of molecular distillation experience and 50 successful installations. We guarantee GMP/FDA compliance, have systems certified by CE, ISO, UL, and ATEX, and our control systems are either ABB or SEW. You can rely on each unit as a dependable partner for scaling from pilot to full production due to its improved heat conductivity and throughput compared to glass alternatives.
The stainless steel Molecular distillation is a process of separation, purification and concentration of natural products, which is characterized by the separation of chemicals at the level of molecular free short route, which is different from the principle of separation by difference of traditional boiling point.
As a professional manufacturer, we can offer turnkey solutions for molecular distillation units, including molecular units, vacuum pumps, chillers, heaters, and necessary feeding / receiving components.
stainless steel Wiped film Molecular Distillation is a comparatively new separation technology. It can separate liquid-liquid mixture under temperature that is far lower than a boiling point by the difference of mean free path of molecules under high vacuum conditions. Such separation is difficult or unable to achieve normal distillation equipment. Molecular Distillation is especially suitable to separate substances of high boiling point, heat sensitive, and easy to be oxidized.
The material is added from the top of the evaporator and distributed continuously and uniformly on the heating surface through the material-liquid distributor. The film scraper scrapes the product into a very thin, turbulent liquid film. In this process, the light molecules escaping from the heating surface reach the condenser and condense into liquid, and flow down the condenser tube, and discharge through the discharge tube at the bottom of the evaporator; Residues, or heavy molecules, are collected in a circular channel under the heating zone and then discharged through a side discharge tube.
Why Choose Us?Proven Industrial Expertise
We have dedicated more than 15 years to honing our molecular distillation technology to meet the rigorous requirements of industrial settings. Your manufacturing issues are understood by our engineering staff.
There are specific needs for each type of institution. Depending on your particular demands, we may modify the size, heating systems, and automation levels of your equipment as part of our extensive OEM/ODM services. Within 30 business days, you will have your customized solution.
Our molecular distillation systems made of stainless steel are certified by ATEX, CE, ISO, and UL. Extensive testing is carried out on each item at the manufacturing. Throughout the duration of the project, we will keep you updated regularly and give comprehensive photographic and video footage.
Our only material is SS316L stainless steel that has had its inside surfaces electropolished (Ra ≤ 0.4µm). This keeps your goods free of heavy metal leaching, protects them from contamination, and keeps them from corroding when used with acidic feedstocks.
A 12-month warranty and lifelong maintenance are in place to safeguard your investment. For help with problems, advice on how to optimize, or replacement parts, our technical team is always on hand.
Standard equipment typically ships in 5-7 days. If you need your shipment to arrive by a certain date, we can accommodate that via air, train, or sea.
|
Product model |
evaporation tube specifications Φ (mm) |
Evaporation tube heat transfer area() |
Built-in cooling area () |
Constant pressure feeding bottle( L) |
Sample throughput (L/H) |
motor speed |
|
MD-60 |
60 |
0.05 |
0.03 |
1 |
0.8 |
800 |
|
MD-80 |
80 |
0.1 |
0.25 |
1 |
1.5 |
800 |
|
MD-100 |
100 |
0.15 |
0.3 |
1 |
3 |
800 |
|
MD-150 |
150 |
0.25 |
0.4 |
2 |
5 |
800 |
|
MD-200 |
200 |
0.4 |
0.5 |
3 |
8 |
800 |
|
MD-300 |
300 |
0.6 |
0.8 |
5 |
10 |
500 |
Application Fields
Numerous sectors rely on our molecular distillation technology, which is constructed from stainless steel, for the separation of very pure substances:
Extract therapeutic cannabis oil with stainless steel Molecular distillation. By isolating cannabinoids from terpenes and eliminating solvents, "gold" grade products can reach 90% purity. Stainless steel resists aggressive CIP chemicals.
Concentrate fish oil with omega-3s. Remove pesticides, heavy metals, and PCBs. Opaque stainless steel prevents photodegradation of light-sensitive lipids.
Remove undesirable aromas and colour from important essential oils. For aromatherapy and medicine, purify to pharmaceutical standards.
Clean silicone oils, synthetic waxes, and specialty lubricants. Get rid of non-reacting monomers while producing polymers. Some applications are 350°C-resistant.
Heat-sensitive API intermediates should not decline. Comply with strict pharmaceutical production regulations.
Separate and concentrate the vitamin K, E, D, and C. Gentle processing is required for natural tocopherols and other dietary components.
Xi'an Bioland maintains comprehensive quality management systems to ensure your equipment meets international standards:
All welding procedures follow ASME standards, and pressure vessels undergo hydrostatic testing before shipment.
Q: What's the difference between stainless steel and glass molecular distillation?
A: Stainless steel offers superior mechanical strength for industrial scaling, better thermal conductivity for faster processing, and compliance with GMP standards. Glass systems are fragile and limited to laboratory volumes.
Q: What throughput capacity should I choose?
A: This depends on your annual production targets. We'll calculate optimal capacity based on your feedstock properties, desired purity, and operating hours. Contact us for a customized assessment.
Q: Can your system handle viscous materials?
A: Yes. Our heating jackets maintain optimal viscosity, and adjustable wiper speeds accommodate materials from thin oils to thick resins.
Q: How long does installation and commissioning take?
A: Typically 3-5 days for standard systems. We provide on-site installation guidance and operator training. Remote commissioning is available with video support.
Q: What maintenance is required?
A: Regular maintenance includes checking seal integrity, cleaning evaporator surfaces, and vacuum system inspection. We recommend quarterly maintenance schedules and provide detailed protocols.
Q: Do you support Clean-in-Place (CIP) systems?
A: Absolutely. Our equipment features sanitary tri-clamp connections and spray ball mounts for automated CIP integration, essential for food and pharmaceutical production.
Q: What's your lead time for customized equipment?
A: Custom configurations ship within 30 business days after design approval. Standard models ship in 5-7 days.
Q: Can I visit your factory for equipment inspection?
A: Yes, we welcome Factory Acceptance Tests (FAT). You can inspect equipment operation before shipment and request modifications if needed.
Ready to enhance your separation process with stainless steel Molecular distillation? Our expert staff can discuss your needs and offer the best molecular distillation solution. Contact info@biolandequip.com now!
2024-05-16
Pharmaceutical Company
The reactor is beautifully mirror-polished and fully complies with GMP requirements for the pharmaceutical industry. The performance is excellent! Overall, we are very satisfied! We also provided with some feedback on our process improvements, which we hope will be helpful.
2024-04-09
Laboratory
Excellent and professional service. Always reply our questions very fast. All reactors and chiller we received are good too.
2024-02-15
Research Institute
Quality is beyond our expectation actually. After we got the extraction equipment and started using it, the performance was beyond our expectation. Very easy to use and very efficient to run. Service always respond us very quickly. Was also very helpful to help us. Thanks Bioland team. Very happy to work with you.
2023-11-20
Biotech Company
We are happy about the new purchase as always. Equipment and services are both good.
2023-08-05
Instrument Lab
This is the second order with Bioland instrument and everything is good as the first dateText.
2023-05-12
Global Trading Partner
Bioland instrument team is very helpful and professional. The sales helped us select the right equipment for our application, and their logistics people handled the transportation and customs declaration for our shipment. All that saved us a lot of work.
